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Instruction Sheet

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

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visit our website at www.tycoelectronics.com

1 of 2

LOC B

Figure 1

1. INTRODUCTION

90-Degree Cable Clamp Assembly 1424030-1 is

designed to be used in CHAMPOMATOR* 2.5 Bench

Terminating Machines 762734-[ ]. The machine must

be equipped with a clamp solenoid valve and a

controller having software at Rev 3.03.05 or later.

To use the machine without these requirements, use

90-Degree Cable Clamp Assembly 768802-1 and

follow the instructions packaged with that cable clamp.

Other cable clamps not supplied with the

CHAMPOMATOR 2.5 bench terminating machine

are required to terminate other product lines on the

machine. For information on these cable clamps,

call PRODUCT INFORMATION at the bottom of

this page.

The cable clamp enables the machine to apply

discrete wire jacketed cable to CHAMP* connectors.

The cable clamp is designed to hold the cable in the

correct position when terminating connectors with a

90-degree cable breakout.

Make sure to retain all material in the bench

terminating machine documentation package for

reference. For information on the operation of the

machine, refer to Customer Manual 409-5839

supplied with the machine.

Reasons for reissue of this instruction sheet are

provided in Section 6, REVISION SUMMARY.

The cable clamp features an air-activated cylinder,

jaw, spring plunger, wire holder, and a position-

adjustment track which permits the cable clamp to

accommodate different connector sizes.

During the machine operation, the operator places the

cable into the open cable clamp, actuates the spring

plunger, and places the wires in the wire holder which

holds the cable wires in place during the termination

process helping to keep the loose wires out of the

operator's way.

After all terminations have been completed, the

operator actuates the cable clamp spring plunger to

unclamp the cable and removes the completed cable

assembly from the machine.

3. INSTALLATION

It will be necessary to open or remove machine

covers to perform the following procedure. Be sure

to reinstall ALL covers BEFORE operating the

machine.Turn off the machine air supply by

disengaging the air supply at the back of the

machine.

NOTE

i

NOTE

i

DANGER

STOP

90-Degree Cable Clamp Assembly

1424030-1

408-8339

27 JUL 10 Rev B

Wire Holder

Spring Plunger

Fitting

Air-Activated Cylinder

Jaw

Locking

Screw

Position-Adjustment

Track