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408-32083 Datasheet(PDF) 2 Page - TE Connectivity Ltd |
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408-32083 Datasheet(HTML) 2 Page - TE Connectivity Ltd |
2 / 4 page 408-32083 2 of 4 Rev A the handles have been FULLY closed, unless the emergency ratchet release is rotated to manually release the ratchet. The adjustment wheel controls the amount of handle pressure exerted on the dies during the crimping procedure. CAUTION The dies bottom before the ratchet releases. This feature ensures maximum tensile performance of the crimp. DO NOT re-adjust the ratchet. 3. INSTALLATION AND REMOVAL OF DIE SET AND LOCATOR ASSEMBLY (Figure 1) 1. Open the tool handles and remove the two die retaining screws from the tool jaws. 2. Place the wire anvil so that the chamfered side and the marked surfaces face outward, when mounted in the moving jaw of the tool frame. 3. Insert the die retaining screw through the jaw and through the anvil die, and tighten the screw just enough to hold the die in place. Do not tighten the screw completely at this time. 4. Place the wire crimper so that the chamfered side and the marked surface face outward, when mounted in the stationary jaw of the tool frame. 5. Insert the die retaining screw through the jaw and through the crimper die, and tighten the screw just enough to hold the die in place. Do not tighten the screw completely at this time. 6. Carefully close the tool handles, making sure that the anvil and crimper align properly. Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold the anvil and crimper in place, then tighten both die retaining screws. 7. Place the nut onto the end of the long screw and tighten the nut enough to hold the locator assembly in place. 8. To disassemble, close the tool handles until the ratchet releases, remove the nut, locator assembly, the four die retaining screws, and slide the anvil and crimper out of the tool jaws. NOTE The ratchet has detents with audible “clicks” as the handles are closed. The ratchet releases on the sixth “click”. 4. CRIMPING PROCEDURE NOTE The tool is provided with a crimp adjustment feature. Initially, the crimp height should be verified as specified in Figure 3. Refer to Section 5, Crimp Height Inspection, and Section 6, Crimp Height Adjustment, to verify crimp height before using the tool to crimp desired contacts and wire sizes. Refer to the table in Figure 1 and select wire of the specified size and insulation diameter. Strip the wire to the length indicated in Figure 1, taking care not to nick or cut wire strands. Figure 2 Select an applicable contact and identify the appropriate crimp section according to the wire size markings on the tool. Refer to Figure 2 and proceed as follows: 1. Hold the tool so that the back (wire side) is facing you. Squeeze tool handles together and allow them to open fully. 2. Holding the contact by the mating end, insert the contact through the front of the tool and into the appropriate crimp section. Figure 3 3. Position the contact so that the open “U” of the wire barrel faces the top of the tool. Place the contact up into the nest so that the wire barrel is against the locator. See Figure centered on the wire crimper. ! NOTE i NOTE i TOOLING WIRE SIZE MAX mm2 [AWG] CRIMP SECTION (WIRE SIZE MARKINGS) CRIMP HEIGHT DIMENSION “A” 2217268-[ ] 3.30 [12] 12 1.845 ±0.075 [.073 ±.003] Locator Back of Tool (Wire Side) Insert Wire Here Position Point on Center of Wire Barrel Opposite Seam “A” Modified Anvil |
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