Instruction Sheet

SOLISTRAND* Flag Terminal

408-9785

LOC B

1 of 6

E2009 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

06 APR 09 Rev B

Crimping Dies

Flag Terminal

Dies for Tooling

Head 69067

Nest

Indenter

Yoke

Place Screwdriver

Here to Remove Dies

Push Nest Into Yoke

Push Indenter Into Ram

Latch Pin Removed

Ram Advanced

Tooling Head

69067

FLAG TERMINAL

DIES

TOOLING HEAD

(DOCUMENT)

TYPICAL

TERMINALS

MILL AREA RANGE

NOMINAL

WIRE SIZE

NEST

INDENTER

(DOCUMENT)

TERMINALS

MILL AREA RANGE

AWG

48506

48505

322727

6.637-10.539

[13,100-20,800]

7-8

8

48508

321576

10.539-16.771

[20,800-33,100]

13-15

6

48509

48507

321060

16.771-26.653

[33,100-52,600]

21

4

48510

69067

321064

26.653-42.411

[52,600-83,700]

34-35

2

48652

(408-2454)

321066

42.411-60.551

[83,700-119,500]

59-60

1/0

48805

48511

321584

60.551-72.259

[119,500-150,500]

67-70

2/0

48806

48511

---

72.259-96.274

[150,500-190,000]

80-95

3/0

48807

321259

96.274-117.049

[190,000-231,000]

100-125

4/0

Figure 1

1. INTRODUCTION

This instruction sheet provides instruction on product

application and maintenance and inspection

procedures for the SOLISTRAND Flag Terminal

crimping dies listed in Figure 1. These dies are used

to crimp flag terminals on solid or stranded copper

are used in Hydraulic Head 69067. Read these

instructions and all applicable references before

inserting any die assemblies and crimping any

terminals.

Refer to Figure 1 for typical SOLISTRAND terminals

crimped, as well as the appropriate hydraulic crimping

head tooling.

All dimensions on this document are in metric

units [with U.S. customary units in brackets].

Figures and illustrations are for reference only

and are notdrawn to scale.

NOTE

i