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409-5860 Datasheet(PDF) 1 Page - Tyco Electronics

Part No. 409-5860
Description  Crimping Die Assemblies
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Manufacturer  MACOM [Tyco Electronics]
Direct Link  http://www.macom.com
Logo MACOM - Tyco Electronics

409-5860 Datasheet(HTML) 1 Page - Tyco Electronics

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Instruction Sheet
Crimping Die Assemblies
408--9177
LOC B
1
of 5
E
2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
21 DEC 09 Rev C
47378- 1, 48756- 1, and 48757- 1
Figure 1
Color Code
Stationary
Dies
Pin--Key(s)
Socket Head
Cap Screw(s)
Wire Barrel
Crimping
Chamber
Insulation
Barrel
Crimping
Chamber
Moving
Dies
Locator
Block
Locator
1. INTRODUCTION
Tyco Electronics Crimping Die Assemblies 47378--1,
48756--1, and 48757--1 are designed to be used with
Tyco Electronics Crimping Heads. The heads are
used in Tyco Electronics electric hydraulic pumps,
foot or hand pumps, or battery--powered pumps. The
die assemblies crimp AMPLI--BOND* Terminals and
PLASTI--GRIP* Terminals onto wire sizes 1/0 or 2/0
AWG with an insulation diameter of 17.37--18.72 mm
[.684--.737 in.].
This instruction sheet describes crimping procedures,
insulation crimp adjustments, and maintenance and
inspection. For information on tool setup and
operation, refer to the instructions packaged with the
crimping head, power unit, or hydraulic pump:
8,200 PSI Tooling
408--2453
Crimping Head 69066
408--9535
Crimping Head 58422--1
409--1950
Hydraulic Power Unit 69120--1, --2
409--5860
Hydraulic Hand Pump 314979--1
10,000 PSI Tooling
408--8914
Crimping Head 1752787--1
408--8956
Crimping Head 1752877--1
409--10060
Battery--Operated Hydraulic Pump 1804111--1
409--10081
Hydraulic Power Unit 1804700--1, --2
Measurements are in millimeters [with inches in
brackets].
Reasons for reissue are provided in Section 7,
REVISION SUMMARY.
2. DESCRIPTION
The die assembly consists of two stationary dies and
twomovingdies. Themovingdies featurea
spring--loaded locator mounted on a block which aids
in positioning the terminal in the dies. Each die
contains a pin--key which is used for insulation crimp
adjustment. When mated, the dies form crimping
chambers which crimp the terminal wire barrel and
insulation barrel simultaneously. Each die is held in
the crimping head by a single setscrew. See Figure 1.
The dies are color coded to match the terminal
insulation color. Observe the embossed wire size that
appears on both sides of the wire barrel of finished
crimps to ensure that it agrees with the wire size
stamped on the terminal tongue.
3. CRIMPING PROCEDURE
To avoid personal injury, ALWAYS keep fingers
clear of crimping dies when operating the
power unit.
1. Refer to Figure 2 and select the appropriate die
assembly for the wire size and terminal being
used.
When a tight insulation support is required for
PLASTI--GRIP terminals, use the standard
expansion type die assembly.
2. Install the die assembly according to the
instructions packaged with the crimping head.
3. Strip the wire according to the dimensions
provided in Figure 2. DO NOT nick the wire
strands or use wires with nicked or missing
conductor strands.
4. With the yoke on the crimping head open, place
the terminal in the moving dies. Make sure the
bottom of the terminal tongue faces the stationary
NOTE
i
DANGER
NOTE
i


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