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409-5842 Datasheet(PDF) 9 Page - TE Connectivity Ltd

Part # 409-5842
Description  Audio/Microphone Connectors
Download  11 Pages
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Manufacturer  TEC [TE Connectivity Ltd]
Direct Link  http://www.te.com/usa-en/home.html
Logo TEC - TE Connectivity Ltd

409-5842 Datasheet(HTML) 9 Page - TE Connectivity Ltd

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114- 10011
Rev C
9
of 11
5. TOOLING
Figure 10 provides tool part numbers and instructional material related to wire size.
TE Tool Engineers have designed machines for a variety of application requirements. For assistance in setting up
prototype and production line equipment, contact TE Tool Engineering through your local TE Representative or call the
Tooling Assistance Center number at the bottom of page 1.
S
Hand Crimping Tool
Hand crimping tools that accommodate the full wire size range are designed for prototype and
low--volume applications such as repair of damaged contacts.
S
Applicator
Applicators are designed for the full wire size range of strip--fed, precision formed contacts, and provide
for high volume, heavy duty, production requirements. The applicators can be used in bench or floor
model power units.
Each applicator is shipped with a metal identification tag attached. DO NOT remove this tag or disregard the
information on it. Also, a packet of associated paperwork is included in each applicator shipment. This information
should be read before using the applicator; then it should be stored in a clean, dry area near the applicator for future
reference. Some changes may have to be made to the applicators to run in all related power units. Contact the Tooling
Assistance Center number located at the bottom of page 1 for specific changes.
S
Power Units
A power unit is an automatic or semi--automatic device used to assist in the application of a product.
Power unit includes the power source used to supply the force or power to an applicator.
The Model “K” AMP--O--LECTRIC Terminating Machine PN 565435--5 has been superseded by the Model “G”
Terminating Machine PN 354500--1 (409--5842) for new applications. For existing applications, the Model “K” is still
recommended because of the large number of installed machines.
S
Insertion Tools
Insertion Tools are designed for contacts crimped to small fragile wire. They are designed to stabilize the
contact during insertion.
S
Extraction Tools
Extraction Tools are designed to release the locking lance inside the connector housing without
damaging the housing or contacts.
INSULATION
DIAMETER
WIRE SIZE,
AWG
APPLICATOR
(DOCUMENT)
POWER UNIT
(DOCUMENT)
HAND TOOL
(DOCUMENT)
680402--1 (408--8040)
217500--[ ] (409--5866)
2.03--2.54
18 20
680402 2 (408 8040)
565435--5 (409--5128)
90715--1
2.03 2.54
[.080--.100]
18--20
680402--2 (408--8040)
354500--1 (409--5842)
90715 1
(408--4392)
680402--3 (408--8040)
354500--[ ] (409--5842)
(
)
466644 3 (408 8040)
565435--5 (409--5128)
0.91--1.37
22 28
466644--3 (408--8040)
354500--1 (409--5842)
90363--1
0.91 1.37
[.036--.054]
22--28
466644--4 (408--8040)
354500--[ ] (409--5842)
90363 1
(408--7901)
466966--1 (409--5855)
854040--3 (409--5855)
(
)
Figure10(cont’d)
NOTE
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NOTE
i
NOTE
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