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409-5128 Datasheet(PDF) 4 Page - TE Connectivity Ltd

Part No. 409-5128
Description  Audio/Microphone Connectors
Download  11 Pages
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Manufacturer  TEC [TE Connectivity Ltd]
Direct Link  http://www.te.com/usa-en/home.html
Logo TEC - TE Connectivity Ltd

409-5128 Datasheet(HTML) 4 Page - TE Connectivity Ltd

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114- 10011
Rev C
4
of 11
The discrete wires must be stripped to the dimension provided in Figure 3.
Do not nick, scrape, or cut the wire conductor during the stripping operation.
Strip Length
Wire
Insulation
Discrete Wire
INSULATION
WIRE SIZE,
STRIP
WIRE BARREL
INSULATION BARREL
INSULATION
DIAMETER
WIRE SIZE,
AWG
STRIP
LENGTH
CRIMP HEIGHT
CRIMP WIDTH
CRIMP HEIGHT
CRIMP WIDTH
18
3.18--3.94D
[.125--.155]
0.97--1.07
2.03--2.54
18
3.56--4.32[
[.140--.170]
0.97 1.07
[.038--.042]
1.52--1.75
2.74--3
2.03 2.54
[.080--.100]
20
3.18--3.94D
[.125--.155]
0.81--0.91
1.52 1.75
[.060--.069]
ADJUSTABLE
(B
l Sh ld
2.74 3
[.108--.118]
20
3.56--4.32[
[.140--.170]
0.81 0.91
[.032--.036]
(Barrel Should
Grip Insulation
Without Cutting
22
0.64--0.74
[.025--.029]
Without Cutting
Into It)
0.91--1.37
[.036--.054]
24
3.58--4.34U
[.141--.171]
0.521--0.660
[.0205--.0260]
1.27--1.52
[.050--.060]
1.45--1.7
[.057--.067]
[ 036 05 ]
26 28
[
]
0.51--0.61
[ 050 060]
[ 05 06 ]
26--28
0.51 0.61
[.020--.024]
D
Automatic Machine Crimp Dimensions, [Hand Tool Crimp Dimensions, UBoth Machine and Hand Tool Crimp Dimensions
Figure 3
3.5. Crimped Contact Requirements
Locate the contact to be crimped in the appropriate tooling according to the instructions packaged with that
tooling. Detailed instructions covering the placement of contacts in the tooling and the use of such tooling is
packaged with each tool.
Terminate the contact according to the directions shipped with the appropriate tooling. See Section 5,
TOOLING.
Wire insulation shall NOT be cut or broken during the crimping operation, nor shall the insulation be crimped into the
contact wire barrel. Reasonable care should be taken by tooling operators to provide undamaged wire terminations.
A typical receptacle contact as it should appear after crimping is shown in Figure 4. These requirements apply
equally to the pin contact.
A. Crimp Height
The crimp applied to the wire portion of the contact is the most compressed area and is most critical in
ensuring optimum electrical and mechanical performance of the crimped contact. The crimp height must
be within the dimensions provided in Figure 3.
CAUTION
!
CAUTION
!


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