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1-301185-7 Datasheet(PDF) 2 Page - Tyco Electronics |
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1-301185-7 Datasheet(HTML) 2 Page - Tyco Electronics |
2 / 10 page 408- 4366 Pneumatic Crimping Heads 662546- 1 and 1320369- 1 Rev C 2 of 10 Tyco Electronics Corporation wire, the pneumatic tool is activated to crimp the product to the wire. 3. HEAD INSTALLATION AND REMOVAL Crimping heads are coated with a preservative to prevent rust and corrosion. Wipe this preservative from the crimping head, particularly from the crimping surfaces. 3.1. Installation To avoid personal injury, ALWAYS disconnect pneumatic tool from air supply before installing or removing the crimping head. DO NOT operate pneumatic tool without the proper crimping head installed. After crimping head is installed, make sure that the quick pins are FULLY tightened to avoid personal injury or damage to the tool. 1. Remove quick pins from tool holder. Refer to Figure 1. 2. Insert crimping head into tool holder as shown in Figure 1. 3. After crimping head is properly aligned, insert and tighten quick pins provided with the tool holder. SeeFigure1. Tyco Electronics recommends using LOCTITE{ 242 removable threadlock, or equivalent, to prevent the quick pins from loosening. 4. Connect pneumatic tool to an adequate air supply between 620--690 kPa [90--100 psi]. For specific information on air line requirements and air hose installation, refer to the customer manual packaged with the pneumatic tooling assembly. 3.2. Removal To avoid personal injury, ALWAYS disconnect pneumatic tool from air supply before removing crimping head. Remove quick pins from crimping head; then remove crimping head from tool holder. 4. WIRE SELECTION AND PREPARATION 4.1. Wire Selection Select wire for the terminals and splices according to Application Specification 114--2121. 4.2. Wire Preparation If using stranded copper wire, strip the wire to dimensions shown in Figure 2. DO NOT nick wire strand or use wires with nicked or missing conductor strands. Do not strip film--insulated copper or film--insulated aluminum wire. Strip Length Note: Not to Scale CRIMPING STRANDED COPPER WIRE CRIMPING HEAD SIZE (AWG) CIRCULAR MIL AREA STRIP LENGTH (mm [IN.]) 662546--1 1320369--1 8 13,100--20,800 10.31--11.86 [.406--.469] Figure 2 5. CRIMPING PROCEDURE To avoid personal injury, ALWAYS keep fingers clear of crimping jaws when operating the tool. Never place anything within the crimping jaws except terminals and splices. 5.1. Terminal Crimping Procedure 1. Open crimping jaws by squeezing rollers together simultaneously; then position the terminal in the crimping chamber on the lower jaw, as shown in Figure 3, Detail A. The terminal is properly positioned when the back of the terminal is facing the upper jaw and the wire barrel is against the locator. 2. After terminal is properly positioned, release rollers to allow crimping jaws to spring shut, holding terminal in place. 3. Insert stripped wire into terminal wire barrel until the end of the conductor butts against the locator. 4. Activate the tool to complete the crimp. Open crimping jaws by squeezing the rollers together simultaneously; then remove crimped terminal. { Trademark of Loctite Corporation NOTE i DANGER DANGER NOTE i DANGER NOTE i DANGER |
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