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UTG1104P Datasheet(PDF) 78 Page - FCI connector |
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UTG1104P Datasheet(HTML) 78 Page - FCI connector |
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78 / 101 page  Contacts 80 Crimping instructions The conductor and insulation crimp section Are designed to accommodate wire- conductor and insulation diameters, expressed in AWG (American Wire Gauge) or mm2. For each wire gauge, a correct crimp requires a crimp height that offers the highest performance. This performance is defined as the highest tensile strength force. A good conductor crimp can be guaranteed if the tensile stength force is equal or higher as indicated on the graph below. E.g. a conductor of AWG20 (0.52 mm2) has a good crimp if the tensile strength is min 84N. The tensile strength force is measured in Newtons and is the wire-to-contact connection that will withstand when a straight axial load is applied to the terminated wire. This is however a destructive test and is therefore inappropriate as a 100% inspection method. An alternative method is to measure crimp height. The crimp height is measured at the conductor-crimp section. • If the dimension is too small, then the conductor is over-crimped and the wire strands could be damaged, which results in a lower tensile strength force. • If the dimension is too large, then the conductor is under-crimped and the wire strands will not be deformed enough to assure that the crimp will pass the tensile strength test. In both cases, the application tooling’s crimp height should be adjusted. In order to have the right tooling’s crimp height go and no-go gauges can be obtained and are defined in function of the type of crimp tooling and the wire gauge. For further information consult factory. |
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