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63816-0000 Datasheet(PDF) 2 Page - Molex Electronics Ltd.

Part # 63816-0000
Description  Application Tooling Specification Sheet
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Manufacturer  MOLEX2 [Molex Electronics Ltd.]
Direct Link  http://www.molex.com
Logo MOLEX2 - Molex Electronics Ltd.

63816-0000 Datasheet(HTML) 2 Page - Molex Electronics Ltd.

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Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals
Doc No: ATS-6381969HM
Release Date: 08-03-10
UNCONTROLLED COPY
Page 2 of 5
Revision: A
Revision Date: 08-03-10
WIRE
INSULATION
PUNCH
TERMINAL
WIRE STOP BLADE
Figure 1
Figure 2
WIRE
TERMINAL
LOCATOR
INSULATION
PUNCH
INSULATION
ANVIL
WIRE STOP
BLADE
CONDUCTOR ANVIL
CONDUCTOR
PUNCH
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.
CONDITIONS:
After crimping, the crimp profiles should measure the following (see notes on page 3).
Conductor Crimp (Ref.)
Insulation Crimp (Ref.)
Wire Size
Height
Width
Height (max)
Width
Pull Force
Minimum
Profile
Terminal
Series No
AWG mm2
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb. 24 26
24
0.20 1.00-1.10 .039-.043 1.60-1.80 .063 -.071
2.55
.100
2.30-2.50 .091-.098 29.4 6.61 X
35745
26
0.12 0.90-1.00 .035-.039 1.60-1.80 .063 -.071
2.45
.097
2.30-2.50 .091-.098 19.6 4.41
X
24
0.20 1.00-1.10 .039-.043 1.60-1.80 .063 -.071
2.55
.100
2.30-2.50 .091-.098 29.4 6.61 X
35746
26
0.12 0.90-1.00 .035-.039 1.60-1.80 .063 -.071
2.45
.097
2.30-2.50 .091-.098 19.6 4.41
X
24
0.20 1.00-1.10 .039-.043 1.60-1.80 .063 -.071
2.55
.100
2.30-2.50 .091-.098 29.4 6.61 X
35747
26
0.12 0.90-1.00 .035-.039 1.60-1.80 .063 -.071
2.45
.097
2.30-2.50 .091-.098 19.6 4.41
X
24
0.20 1.00-1.10 .039-.043 1.60-1.80 .063 -.071
2.55
.100
2.30-2.50 .091-.098 29.4 6.61 X
35748
26
0.12 0.90-1.00 .035-.039 1.60-1.80 .063 -.071
2.45
.097
2.30-2.50 .091-.098 19.6 4.41
X
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
OPERATION
Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will
release the handles, and the hand tool will spring open.
Crimping Terminals
1. Place the terminal into the correct die profile until the terminal stopped by the locator.
2. Bring the wire stop blade down; make sure the wire stop located behind the conductor grip.
3. Place a pre-striped wire into the terminal until the end of wire touching the wire stop. See Figure 2.
4. Close the tool until the ratchet releases, the tool handles will then spring open.
5. Carefully remove the crimped terminal.
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.


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