SPECIFICATION CONTROL DRAWING

TE Connectivity

305 Constitution Drive

Menlo Park, CA 94025, USA

Raychem

Products

TITLE :

(NICKEL PLATED CRIMPS)

IN-LINE SPLICE SEALING

SYSTEM, 1 TO 1

Unless otherwise specified dimensions are in millimeters.

Inches dimensions are in between brackets.

DOCUMENT NO.:

D-436-82/-84

TOLERANCES:

0.00 N/A

0.0 N/A

0 N/A

ANGLES: N/A

ROUGHNESS IN

MICRON

TE Connectivity reserves the right to amend

this drawing at any time. Users should

evaluate the suitability of the product for their

application.

DATE:

15-Apr-11

DOC ISSUE:

3

DRAWN BY:

mforonda

REPLACES:

D001298

DCR NUMBER:

D020028

PROD. REV.

SEE TABLE

SCALE:

None

SIZE:

A

SHEET:

2 of 2

APPLICATION

1. These parts are designed to provide an immersion resistant in-line splices of 1 to 1 wires falling within

the size range listed on sheet 1, and having nickel plated conductors and insulations rated for at least 135C.

2. Parts will meet all performance requirements of MIL-S-81824/1, EN 3373-001 and EN 3373-012 when installed

as outlined below.

3. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of MIL-S-81824.

4. Packing and packaging shall be in accordance with Section 5, Level C, of MIL-S-81824.

5. This document takes precedence over documents referenced herein.

ASSEMBLY PROCEDURE:

a. Slide sealing sleeve onto one of the wires to be spliced.

b. Strip wires 5/16” to 11/32”.

c. Insert one wire into barrel of crimp splicer and crimp using a Raychem AD-1377 crimp tool. Repeat for the

other wire.

d. Center sealing sleeve over the splice.

e. Apply heat, using an approved heat source, first to one of the inserts and then the other. Heat should be applied

until insert melts and flows axially along the wire.

Part

Name

Prod

Rev.

MIL Spec

Equivalent Size

Wire

Range

Wgt. Lbs/Mpc

max

D-436-82

C

M81824/1-1

26-20

1.02

D-436-83

C

M81824/1-2

20-16

1.61

D-436-84

C

M81824/1-3

16-12

2.72