CUSTOMER DRAWING

TE Connectivity

300 Constitution Dr

Menlo Park, CA

94025, U.S.A.

TITLE:

DURASEAL CRIMP SPLICE

ENVIRONMENT RESISTANT

Unless otherwise specified dimensions are in millimeters.

[Inches dimensions are shown in brackets]

Raychem

Devices

DOCUMENT NO.:

D-406-00XX

TOLERANCES:

0.00 N/A

0.0 N/A

0 N/A

ANGLES: N/A

ROUGHNESS

IN MICRON

TE Connectivity reserves the right to amend

this drawing at any time. Users should

evaluate the suitability of the product for

their application.

REV:

C1

DATE:

15-APR-11

DRAWN BY:

P.TALLY

CAGE CODE:

06090

REPLACES:

D060233

ECO NUMBER:

EC0-11-005139

SCALE:

NTS

SIZE:

A

SHEET:

1 of 1

DuraSeal is a trademark of TE Connectivity

If this document is printed it becomes uncontrolled. Check for the latest revision.

øA*

Product

Name

Color

Marking

Size Range

mm

2

(AWG)

L1

1.50

[0.06)

L2

min

(a)

min

(b)

max

øB

min

Wire Strip

Length

Nom.

D-406-0034

Yellow

DURASEAL

®

24-26

0.15 – 0.25

(26 - 24)

31.5

[1.24]

5.0

[0.20]

3.00

[0.118]

1.40

[0.055]

1.09

[0.043]

6 to 8

(1/4 to 5/16)

D-406-0001

Red

DURASEAL

®

18-22

0.5 - 1.0

(22 - 18)

31.5

[1.24]

5.0

[0.20]

3.70

[0.146]

1.40

[0.055]

1.47

[0.058]

6 to 10

(1/4 to 3/8)

D-406-0002

Blue

DURASEAL

®

14-16

1.5 - 2.5

(16 - 14)

31.5

[1.24]

5.0

[0.20]

4.60

[0.181]

2.00

[0.080]

2.33

[0.092]

6 to 10

(1/4 to 3/8)

D-406-0003

Yellow

DURASEAL

®

10-12

3.0 - 6.0

(12 - 10)

37.5

[1.48]

10.0

[0.39]

6.50

[0.255]

2.80

[0.110]

3.50

[0.138]

10 to 13

(3/8 to 1/2)

MATERIALS

1. INSULATION SLEEVE: Heat-shrinkable, radiation cross-linked polyamide (Nylon) with a polyamide-based hot-melt

adhesive liner. See above table for applicable sleeve color.

2. CRIMP SPLICE: Tin-plated copper alloy.

BASE METAL: Copper alloy C11000 per ASTM B152.

PLATING: Tin-plated per ASTM B545, Class A.

APPLICATION

1. These parts may be used to obtain an environment-resistant one-to-one in-line (butt) splice in wires meeting the size range and

diameter restraints specified herein and having a temperature rating of not less than 85C.

2. * øA: (a) Minimum diameter as received: Wire insulation diameter must be less than this value.

(b) Maximum diameter after recovery: Wire insulation diameter must be larger than this value to obtain an environment

resistant splice.

3. Wires are to be stripped per table, inserted into opposite ends of the crimp barrel, crimped with a TE Connectivity AD-1522 (22-10

AWG) or equivalent. For D-406-0034, Pro-Crimper III with die set 1976356-1 (24-22 AWG) or equivalent may be used. The

sleeve must be heated along its entire length until the crimp marks are gone and the ends of the sleeve recover onto the wires.

4. Spliced assemblies will meet the requirements of TE Connectivity / Raychem specification RB-107.

5. Except for D-406-0034, all of the parts covered by this drawing are UL Listed (US and CANADA), File #E87681.