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525691 Datasheet(PDF) 2 Page - Tyco Electronics |
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525691 Datasheet(HTML) 2 Page - Tyco Electronics |
2 / 7 page 411- 1097 Double Action Hand Crimping Tools 525690 and 525691 Rev D 2 of 7 Tyco Electronics Corporation PLASTI--GRIP Terminal PIDG Terminals PIDG Butt Splice Color Stripe on Heavy Duty Color Stripe on Radiation Resistant 3 Equally Spaced Color Stripes on Insulation Restricting Color Stripe on Radiation Resistant Product Color Code PLASTI--GRIP Butt Splice Figure 2 Color of Insulation Each tool handle is color coded to correspond to the color code of the product (refer to Figure 2). Each tool produces a dot code on the crimp to correspond to the given wire size range (refer to Figure 1). 3. CRIMPING PROCEDURE 1. Strip the wire to the dimension given in Figure 3, being careful to avoid nicking or damaging the conductors. DO NOT use wire with nicked or missing conductors. Strip Length Terminal Splice 5.08--5.84 [.20--.23] 6.35--7.11 [.25--.28] Figure 3 2. Insert the insulation crimp adjustment pins in the proper position according to Section 4. 3. Open the tool jaws by closing the handles until the ratchet releases, then allow the handles to open FULLY. 4. Place the terminal or splice in the crimping chamber as shown in Figure 4 (for terminals) or Figure 5 (for splices). 5. Close the tool handles until the terminal or splice is held firmly in place. DO NOT deform the wire barrel. 6. Insert a properly stripped wire into the wire barrel as shown in Figure 4 (for terminals) or Figure 5, Detail A (for splices). DO NOT allow the wire insulation to enter the wire barrel. 7. Close the tool handles until the ratchet releases. “B” Equals Wire Barrel “C” Equals Insulation Barrel Wire Barrel Against Locator End of Wire Conductor Against Locator or, If Present, Wire Stop Crimping a Terminal “C” “B” PIDG Terminal “C” “B” “C” “B” “C” “B” PIDG Insulation Restricting Terminal Figure 4 PIDG FASTON Terminal PLASTI--GRIP Terminal Wire Stop NOTE i NOTE i |
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