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39207 Datasheet(PDF) 4 Page - TE Connectivity Ltd |
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39207 Datasheet(HTML) 4 Page - TE Connectivity Ltd |
4 / 7 page 408-1535 Rev T 4 of 7 4. Perform a test crimp as described in Section 3, Step 6. Remove the crimped terminal or splice and check the insulation support. Bend the wire back and forth once. The insulation barrel sleeve should retain grip on the wire insulation. If the wire pulls out, move the insulation crimping adjustment pins to the next tighter position (Position 2) and proceed to Step 5. If the wire does not pull out, the pins are properly adjusted and the tool is ready for crimping. 5. Perform another test crimp as described in Step 4. Adjust pins, as necessary, until the desired insulation grip is obtained. Do not use a tighter setting than is required. NOTE The insulation crimping adjustment pins must be located in the same adjustment position. 5. MAINTENANCE AND INSPECTION PROCEDURE It is recommended that a maintenance and inspection program be performed periodically to ensure dependable and uniform terminations. Frequency of inspection should be adjusted to suit your requirements through experience and depends on: The care, amount of use, and handling of the hand tool. The presence of abnormal amounts of dust and dirt. The degree of operator skill. Your own established standards. The hand tool is inspected and calibrated before being shipped; however, it is recommended that the tool be inspected immediately upon arrival to ensure that the tool has not been damaged during shipment. 5.1. Daily Maintenance 1. The hand tool should be immersed (handles partially closed) in a reliable commercial degreasing compound to remove accumulated dirt, grease, and foreign matter. When degreasing compound is not available, tool may be wiped clean with a soft lint-free cloth. Do NOT use hard or abrasive objects that could damage the tool. 2. Make certain that the retaining pins are in place and that they are secured with retaining rings. 3. All pins, pivot points, and bearing surfaces should be protected with a thin coat of any good SAE 20 motor oil. Do not oil excessively. 4. When the tool is not in use, keep handles closed to prevent objects from becoming lodged in the crimping jaws. Store the tool in a clean, dry area. 5.2. Lubrication Lubricate all pins, pivot points, and bearing surfaces with SAE 20 motor oil as follows: Tool used in daily production - lubricate daily. Tool used daily (occasional) – lubricate weekly. Tool used weekly – lubricate monthly. Wipe excess oil from tool, particularly from crimping area. Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application. 5.3. Visual Inspection 1. Close tool handles until ratchet releases and then allow them to open freely. If they do not open quickly and fully, the spring is defective and must be replaced. See Section 6, REPLACEMENT AND REPAIR. 2. Inspect head assembly for worn, cracked, or broken jaws. If damage is evident, return the tool for evaluation and repair. Refer to Section6, REPLACEMENT AND REPAIR. 5.4. Gaging the Crimping Chamber This inspection requires the use of plug gages conforming to the dimensions provided in Figure 7. TE Connectivity does not manufacture or market these gages. |
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