408-1261

3 of 9

Rev K

4. Close the tool handles until the terminal is held

firmly in place. DO NOT deform the terminal.

5. Insert a properly stripped wire into the terminal

wire barrel until the end of the wire conductor(s)

butts against the locator.

DO NOT allow the wire insulation to enter the

terminal wire barrel.

Figure 3

6. Complete the crimp by closing the tool handles

until the ratchet releases.

7. Release the tool handles, allow the handles to

open FULLY, and remove the crimped terminal.

8. Inspect the crimp to make sure that it conforms to

Figures 7 and 8. Terminals not meeting the

described conditions should NOT be used.

B. Butt Splices

1. Open the crimping dies by closing the tool

handles until the ratchet releases, then allow the

handles to open FULLY.

2. Depress the locator. Position the splice in the

crimping chamber so that window indent of the

splice seats over the locator. See Figure 5.

3. Close the tool handles until the splice is held

firmly in place. DO NOT deform the splice.

4. Insert a properly stripped wire into the wire barrel

of the splice until the end of the wire conductor(s)

butts against the splice wire stop.

Figure 4

Figure 5

PRODUCT

WIRE STRIP

LENGTH

PIDG Vinyl and Nylon Terminal, PLASTI-GRIP

Terminal, and PIDG Radiation Resistant

Terminal

7.94-8.73

[.312-.344]

PIDG Insulation Restricting Nylon Terminal

9.65-10.4

[.380-.410]

PIDG Vinyl and Nylon Splice and PIDG

Radiation Resistant Splice

8.64-9.65

[.340-.380]

Spare Wire Cap

8.64-9.65

[.340-.380]

CAUTION

!