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312065-1 Datasheet(PDF) 10 Page - TE Connectivity Ltd |
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312065-1 Datasheet(HTML) 10 Page - TE Connectivity Ltd |
10 / 12 page 408-6788 10 of 12 Rev L 9.1. Daily Maintenance 1. Remove dust, moisture, and other contaminants from the tool with a clean brush or a soft, lint-free cloth. Do NOT use objects that could damage the tool. 2. Make sure that the proper retaining pins are in place and are secured with the proper retaining rings. 3. Make certain that all pins, pivot points, and bearing surfaces are protected with a THIN coat of any good SAE 20 motor oil. Do NOT oil excessively. 4. When the tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping chambers and store the tool in a clean, dry area. 9.2. Periodic Inspection Regular inspections should be performed by quality control personnel. A record of scheduled inspections should remain with the tool and/or be supplied to supervisory personnel responsible for the tool. Though recommendations call for at least one inspection per month, the inspection frequency should be based on the amount of use, working conditions, operator training and skill, and established company standards. These inspections should be performed in the following sequence: A. Visual Inspection 1. Remove all lubrication and accumulated film by immersing the tool (handles partially closed) in a suitable commercial degreaser that will not affect paint or plastic material. 2. Make certain that all retaining pins are in place and are secured with retaining rings. If replacements are necessary, refer to Section 10, REPLACEMENT AND REPAIR. 3. Inspect crimping chambers for pitted or chipped surfaces. 4. Close the tool handles until the ratchet releases, then allow handles to open freely. If they do not open quickly and fully, the spring is defective and must be replaced. Refer to Section 10, REPLACEMENT AND REPAIR. B. Gaging the Crimping Chambers This inspection requires the use of a plug gage conforming to the dimensions listed in Figure 17. TE does not manufacture or market these gages. To gage the crimping chambers, proceed as follows: 1. Insert Die Set 312253-1 as described in Section 5, TOOL SETUP. Do NOT insert the locator. 2. Close the tool handles until the ram touches the stop surfaces. Refer to Figure 17. Figure 17 3. Align the GO element of the gage with the crimping chamber so that the top and bottom of the gage align with the surfaces of the die inserts and ram. 4. Push the element straight into the crimping chamber without using force. The GO element must pass completely through the crimping chamber as shown in Figure 17. GAGE ELEMENT DIAMETERS GO NO-GO 15.915-15.920 [.6266-.6268] 16.078-16.083 [.6330-.6332] Suggested Plug Gage Design 63.5 [2.5] (Typ) 6.35 ±0.25 [.25 ±.01] 12.7 [.50] 12.7 [.50] NO-GO GO Inspection of Crimping Chamber Top of Ram Crimping Chamber 16.0 ±0.08 [.630 ±.003] Stop Surface GO Element NO-GO Element Crimping Chamber Crimping Chamber 12.2±0.25 [.48 ±.010] GO element must pass completely through the crimping chamber. NO-GO element may enter partially, but must not pass completely through the crimping chamber. Die Inserts 312253-1 (Required) GO/NO-GO Gage |
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