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82B3003 Datasheet(PDF) 4 Page - TE Connectivity Ltd |
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82B3003 Datasheet(HTML) 4 Page - TE Connectivity Ltd |
4 / 12 page 408-6788 4 of 12 Rev L The kit also includes the following cable preparation tools: cable dressing fixture, trimmer tool, cable cutoff fixture, and 90° bending fixture assembly. NOTE Special die sets and special locators are NOT supplied with Kit 59981-1. These items MUST be ordered separately. They include: (1) RG-402 cable, Die Set 312962-1 for plugs with retractable collars, and Locator 313585-1 for sealed plugs without center contacts; and (2) RG-405 cable, Die Set 313113-1, and Locator 220221-3 for short plugs, and Locator 312173-1 for right-angle plugs. 3. CABLE, CONNECTOR, AND LOCATOR SELECTION Select the correct combination of cable, connector, hand tool locator, and die set from Figure 2. 4. CABLE PREPARATION Semi-rigid cable must be properly prepared for termination. Correct use of cable preparation tools (cutoff fixture, dressing fixture, and trimming tool) will give the strip length and recommended pointing as shown in Figure 3, Detail A. If TE Connectivity tools are not used for cable preparation, strip the cable to the dimension shown, and deburr (point) the center conductor as shown in Figure 3, Detail B, then proceed directly to Section 5, TOOL SETUP. Figure 3 To prepare the cable: 1. Strip the outer cable jacket to the dimension provided in Figure 3. Make sure that the cut is at a 90° angle to the cable length. 2. Point the center conductor. NOTE All cable terminated with connectors without center contacts must be pointed to ensure a sound connection. 3. Trim the cable dielectric to the strip length dimension shown in Figure 3. Be careful to avoid nicking the center conductor. 4. Brush the prepared cable end to remove any metallic debris that might be present. NOTE The cable can also be prepared by using Semi-Rigid Cable Stripping Machine 220211-2 with Stripping Kit 813599-[ ]. Refer to Customer Manual 409-2909 for detailed operating procedures. 4.1. Cable Cutoff Fixture (Figure 4) Clamp the cable to the fixture, with the cable in the proper groove, and cut the cable end squarely with a jeweler's saw with a 0.28 to 0.33 mm [.011 to .013 in.] blade thickness. NOTE On preformed cables with 90° or 180° bends, a minimum straight cable length of 12.70 mm [.500 in.] is required to clear the tool head during crimping. Figure 4 4.2. Cable Dressing Fixture and Trimmer Tool 1. Place the cable dressing fixture in a vise. 2. Insert the cable into the hole corresponding to the cable size as shown in Figure 5, Detail A. 3. Using the jeweler's saw, carefully cut through the cable shield while rotating the cable, maintaining pressure against the fixture. CABLE STRIP LENGTH DIMENSION RG-402, RG-405 2.16 ±0.13 [.085 ±.005] NOTE i Cable Preparation-Strip Length and Pointing Detail A Recommended• Detail B Optional 90° 60-90° Deburr Around Edge of Center Conductor Note: Not to Scale Strip Length •Required on cables terminated to connectors without center contacts NOTE i NOTE i NOTE i Cable Cutoff Fixture Cable Size Designations Clamp Screws Cable Saw Blade in Slot NOTE: Enter preformed cable from this end of fixture if cut end is desired up to 12.70 mm [.500 in.] of cable bend radius. Minimum straight cable length of 12.70 mm [.50 in.] is required for cable bend to clear tool head during crimping. |
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