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9--305927--1 Datasheet(PDF) 3 Page - Tyco Electronics

Part No. 9--305927--1
Description  Reasons for reissue are provided in Section 8, REVISION SUMMARY.
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Maker  MACOM [Tyco Electronics]
Homepage  http://www.macom.com
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 3 page
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408- 10033
STRATO- THERM Crimping Heads
3
of 6
Rev B
Tyco Electronics Corporation
Figure 4
Open Section of
Splice in Slot in
Locator
Edge of Wire Barrel
Sleeve Resting
Against Locator
Splice Crimp (First Crimp)
Insulation
Barrel Sleeve
Wire Barrel
Sleeve
Insert Wire Conductor
Through Insulation
Barrel Sleeve and into
Wire Barrel Sleeve
Push Locator Up So That Splice
Slides Through Slot in Locator
Back Side
of Tool
Wire Barrel
Sleeve
Insulation
Barrel Sleeve
Insulation
Barrel Sleeve
Wire Barrel
Sleeve
Figure 5
Splice
Terminal
5. Activate the tool to complete the crimp. The
crimp tool automatically returns to the first position
of the cycle when the crimp is complete.
6. Allow tool head to open FULLY. Remove the
crimped terminal or splice from the crimping jaws.
7. To crimp the other half of the splice, reposition
the uncrimped sleeve in the crimping jaws as
described in Step 2. Follow Steps 3 through 6 to
complete the crimp.
8. Refer to Section 5 and Figure 7 for crimp
inspection.
4.2. Insulation Crimp Adjustment
The insulation crimping section of the crimping head
has three positions: 1—Tight; 2—Medium; and
3—Loose.
1. Insert insulation adjustment pins in Position 3.
SeeFigure6.
Always place both adjustment pins in the same
position. See Figure 6.
Figure 6
Insulation
Adjustment
Pin(s) (Ref)
Positions
11
22
33
2. Place terminal or splice in crimping jaws, as
shown in Figures 3 and 4.
3. Insert unstripped wire only into the
insulation barrel of the terminal or splice. See
Figures 3 and 4.
4. Crimp terminal or splice as described in
Paragraph 4.1.
5. Remove terminal or splice. Bend wire forward
and then backward. The terminal or splice should
retain its grip on the wire. If the wire pulls out,
reposition the insulation adjustment pins in the next
tighter position and repeat crimping procedure.
6. Repeat adjustment as necessary until desired
insulation grip is obtained. DO NOT use a tighter
setting than required.
NOTE
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