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9--305927--1 Datasheet(PDF) 6 Page - Tyco Electronics

Part No. 9--305927--1
Description  Reasons for reissue are provided in Section 8, REVISION SUMMARY.
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Maker  MACOM [Tyco Electronics]
Homepage  http://www.macom.com
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 6 page
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408- 10029
PIDG and PLASTI- GRIP Terminal and Splice Crimping Heads
Rev B
6
of 9
Tyco Electronics Corporation
Figure 6
Crimp Inspection
1 Insulation barrel is in firm contact with wire insulation.
2 Correct color code, dot code, and tool combination.
3 Wire size is within wire range stamped on terminal tongue or
splice.
4 Crimp centered on wire barrel.
5 End of conductor is flush with, or extends beyond end of
terminal wire barrel.
6 End of conductor against wire stop of splice.
NOTE: If conductor is not against wire stop, conductor must
at least be flush with, or extend slightly beyond wire barrel
of splice.
7 Wire insulation does not enter wire barrel.
1 Wire insulation extruded. (Insulation crimp too tight on PIDG
terminals.) See Paragraph 4.3.
2 Wrong dot code and color code combination. See chart,
Figure 2.
3 Wire size is not within wire range stamped on terminal tongue
or splice.
4 Crimp not centered on wire barrel. (Terminal was not butted
against locator. See Figure 3.)
5 End of conductor is not flush with or extending beyond end of
wire barrel. (Check for correct strip length.)
6 Excessive flash or extruded insulation. (Wrong tool, terminal, or
splice combination used, or damaged dies.) See Figure 2.
7 Nicked or missing conductor strands.
8 Wire not fully inserted or wrong strip length.
9 Wire insulation entered wire barrel. Check for correct wire size
or strip length.
Wire Range
Stamped
Under
Tongue
Wire
Stop
Wire Range
Stamped Here
Wire
Range
Stamped
Under
Tongue
Wire Range
Stamped Here
3
1
2
5
4
1
2
5
4
3
7
5
1
4
6
4
1
2
2
1
2
6
2
1
3
7
6
8
7
4
5
3
4
5
1
6
2
6
2
1
9
8
2
5
2
1
7
6
8
2
5
2
1
6
3
6
9
8
ACCEPT
REJECT
PIDG and
PLASTI--GRIP
Terminals
PIDG
Butt Splice
PIDG
Insulation
Restricting
Terminals




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