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408-8734 Datasheet(PDF) 6 Page - TE Connectivity Ltd |
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408-8734 Datasheet(HTML) 6 Page - TE Connectivity Ltd |
6 / 6 page 408-8734 Rev E 6 of 6 b. Check that the correct combination of cable and plugs is being terminated. c. Check crimp height and strain relief settings. If necessary, make corresponding adjustments to the module. d. Check that the spring plungers are all correctly resting on the contact probes. e. Inspect and replace any defective mechanical tooling parts. 5. MAINTENANCE, INSPECTION, AND TROUBLESHOOTING It is recommended that each module be inspected immediately upon arrival to ensure that the module has not been damaged during shipping and at regularly scheduled intervals. 5.1. Daily Maintenance 1. At the end of each shift, clean the foreign particles from the module using a soft, clean, lint-free cloth or brush. Make sure that the contact inserters and strain relief stuffers are secured in place. Check the area under the base plate for foreign matter and debris. 2. For terminators -1 and -2 only, inspect the module for secure engagement of the connectors and cable from the tester to the module and of the wires to the limit switch on the left at the back of the module. 3. Lubricate the module ram, if necessary, with a thin coat of high-pressure grease. Do not lubricate excessively. Store the module in a clean, dry place. 4. Make sure to keep the terminating areas of the stuffers and nest areas especially clean. Do not oil or grease the terminating areas of the stuffers or the contact slides. 5.2. Periodic Inspection Personnel responsible for the module should perform regular inspections, record the results, and keep a record of inspections. It is recommended that inspections be performed at least once a month. Work environment, company standards, or amount of module use may dictate more frequent inspections. CAUTION Failure to perform periodic inspection and cleaning can cause the module to make defective modular plug terminations leading to discontinuities on individual wire circuits. 5.3. Troubleshooting Refer to the troubleshooting section in 409-10010 (modular plug dual terminator customer manual). 6. REPLACEMENT AND REPAIR Refer to the documentation package included with the module for a list of recommended customer-replaceable spare parts. To order replacement parts or for customer evaluation and repair service, call 1-800-522-6752, or fax your purchase order to 717-986-7605, or write to: CUSTOMER SERVICE (038-035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG, PA 17105-3608 7. RESTRICTION ON HAZARDOUS SUBSTANCES (RoHS) INFORMATION Information on the presence and location of any substances subject to RoHS can be found at http://www.te.com/customersupport/rohssupportcenter. 8. REVISION SUMMARY Revisions to this instruction sheet include: Updated document to corporate requirements Added terminator part numbers to document title and to text that applies to tester, and step 4c to Section 2 Removed terminator 856195-6 Replaced previous paragraph of Section 2, table in step 1 of Paragraph 3.1, Paragraph 3.3, and Figures 5 and 7 with reference to terminator customer manual |
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