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2-21004-1 Datasheet(PDF) 9 Page - TE Connectivity Ltd |
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2-21004-1 Datasheet(HTML) 9 Page - TE Connectivity Ltd |
9 / 10 page 408- 2029 9 of 10 Rev D C. Crimp Height Inspection (Figure 10) Crimp height inspections should be performed periodically to determine if the tool is maintaining proper crimping dimensions. To check the crimp height: 1. Perform the handle adjustment inspection as described in Paragraph B, Handle Adjustment Inspection. Adjust the handles if necessary. 2. Crimp a properly prepared stranded wire in a SOLISTRAND terminal or splice, as previously described. Do not use wires with missing conductor strands. 3. Using a conventional cone--point micrometer, measure the crimp heights at the midpoints of flats “A” and “B”, as shown in Figure 10. The SUM of the two measurements equals the crimp height dimension. Do not allow the cone point to enter the terminal brazed seam. 4. Figure 10 lists the crimp height dimension (sum of “A” and “B” measurements) range for each wire size. If the measured dimension is within the listed range, the die closure is considered dimensionally correct. 5. If the measured crimp height dimension is not within the specified range (and the tool handles are properly adjusted), crimping tool should be returned to TE for reconditioning. Refer to Section 8, REPAIR/REPLACEMENT. 8. REPAIR/REPLACEMENT Replaceable parts are listed in Figure 11. Parts other than those listed in Figure 11 should be replaced by TE to ensure quality and reliability of the tool. Order replacement parts through your TE representative, or call 1--800--526--5142, or send a facsimile of your purchase order to 1--717--986--7605, or write to: CUSTOMER SERVICE (38--35) TYCO ELECTRONICS CORPORATION P.O. BOX 3608 HARRISBURG, PA 17105--3608 For tool repair service, please contact a TE Representative at 1--800--526--5136. 9. REVISION SUMMARY S Updated document to corporate requirements S New logo Figure 10 1/0 2 8 WIRE SIZE, AWG CRIMP HEIGHT DIMENSION RANGE CRIMP HEIGHT MEASUREMENTH MEASUREMENTS “A” + “B” = CRIMP HEIGHT DIMENSION Crimp Height Measurements (Tool Handles Properly Adjusted. See paragraph 7.2, B) “A” “B” “B” Measure at Midpoints of Flats Avoid Brazed Seam Cross Section of Crimped Wire Barrel “A” + “B” = Crimp Height Dimension “A” H Tool handles properly adjusted. 10.46--11.05 [.412--.435] 13.00--13.59 [.512--.535] 6 16.23--16.92 [.639--.666] 4 19.41--20.14 [.764--.793] 22.63--23.42 [.891--.922] NOTE i NOTE i |
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