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604229-1 Datasheet(PDF) 1 Page - TE Connectivity Ltd |
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604229-1 Datasheet(HTML) 1 Page - TE Connectivity Ltd |
1 / 10 page Instruction Sheet ROTA- CRIMP* Hand Crimping Tools 408--2029 LOC B 1 of 10 E 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company All Rights Reserved *Trademark TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. TOOLING ASSISTANCE CENTER 1--800--722--1111 PRODUCT INFORMATION 1--800--522--6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com 21 APR 11 Rev D 601075 and 601075- 1 PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended--use, production operations is available. 1. INTRODUCTION This instruction sheet covers TE Connectivity Hand Crimping Tools 601075 and 601075--1, which are used to apply SOLISTRAND* and CABLE MAKER* terminals to stranded copper wire. Figure 2 provides a list of applicable wire sizes, terminal or splice CMA range, and the appropriate minimum and maximum wire strip lengths for each wire size and connector type. Do NOT use these tools on aircraft applications or on aluminum wire terminations. Reasons for reissue are provided in Section 9, REVISION SUMMARY. 2. DESCRIPTION The hand crimping tools feature two rotating crimping dies that are held in place by spring--loaded indexing pins. Each die is positioned using a spring--loaded die locator pin. Wire size designations are embossed on the crimping dies to assure proper setting of the crimping area, and a die order chart is included on the tool for easy reference. 3. CRIMPING PROCEDURE FOR SOLISTRAND TERMINALS AND SPLICES 3.1. Die Setting (Figure 1) 1. Open the tool handles. 2. Check the die order chart on the tool and select the left (L) and right (R) die numbers for the wire size being used. Figure 1 Locator Pin Indexing Pins Embossed Numbers Must Match Locator Pin SOLISTRAND TERMINALS AND SPLICES Ring Type Terminal Butt Splice Parallel Splice WIRE STRIP LENGTH TERMINAL OR SPLICE WIRE SIZE RANGE, APPROX WIRE SIZE, TERMINALS BUTT SPLICES PARALLEL SPLICES WIRE SIZE RANGE, mm 2 [CMA] WIRE SIZE, AWG MIN MAX MIN MAX MIN MAX 6.6 -- 10.5 [13,100 -- 20,800] 8 8.33 [.328] 9.12 [.359] 10.32 [.406] 11.11 [.438] 10.32 [.406] 11.11 [.438] 10.5 -- 16.7 [20,800 -- 33, 100] 6 9.92 [.391] 10.71 [.422] 11.90 [.469] 12.70 [.50] 11.11 [.438] 11.90 [.469] 16.7 -- 26.6 [33,100 -- 52,600] 4 11.50 [.453] 12.30 [.484] 13.49 [.531] 14.28 [.562] 13.49 [.531] 14.28 [.562] 26.6 -- 42.4 [52,600 -- 83,700] 2 13.09 [.515] 13.89 [.547] 15.08 [.594] 15.87 [.625] 15.08 [.594] 15.87 [.625] 42.4 -- 60.5 [83,700 -- 119,500] 1/0 18.65 [.734] 20.24 [.797] 15.87 [.625] 17.46 [.688] 17.46 [.688] 19.05 [.75] Figure 2 NOTE i |
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