408- 2822

3

of 7

Rev B

1 Correct product insulation color and die set combination.

2

3

4

5

Wire size is within wire range stamped under terminal

tongue or on center of splice.

Crimp centered on wire barrel.

End of conductor is flush with, or extends slightly beyond

end of terminal wire barrel.

End of conductor against wire stop of splice, or at least

flush with, or extended slightly beyond wire barrel.

1

2

3

4

5

Wrong product insulation color and die set combination.

Wire size is not within wire range stamped on terminal

tongue or splice.

Crimp not centered on wire barrel. See machine manual

for terminal positioning and crimp location adjustments.

End of conductor is not flush with or extending beyond

end of wire barrel. (Check for correct strip length.)

Excessive flash or extruded insulation, (wrong die set,

terminal, or splice combination, or damaged dies.)

6

Wire insulation entered wire barrel.

ACCEPT

REJECT

6 Wire insulation does not enter wire barrel.

7 No nicked or missing conductor strands.

7 Nicked or missing conductor strands.

4

2

2

4

2

1

5

2

2

2

4

7

5

3

7

6

5

3

1

4

3

4

7

6

3

PIDG Type Terminals

and Splices Shown

PIDG and PLASTI-GRIP

Terminals and FASTON

Receptacles

Wire Stop

Wire Stop

Wire Range

Stamped Here

Wire Range

Stamped Here

Wire Range

Stamped Here

Wire Range

Stamped Here

Wire Stop

PIDG Butt Splices

Figure 3