Instruction Sheet

Crimping Die Assemblies

408--2822

LOC B

1

of 7

E

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TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

21 Mar 11 Rev B

59826- 1, 59827- 1, and 59828- 1

Moving

Dies

Stationary

Dies

Color

Code

DIES

APPLICATOR

(DOCUMENT)

MACHINED

(DOCUMENT)

567200--2

1901700--[ ] (409--10078)

59826--1

59827--1

59828--1

567200--3

354500--[ ] (409--5842)

1490501--[ ] (409--10029)

1725900--[ ] (409--10047)

1725910--[ ] (409--10027)

1725950--[ ] (409--10047)

1901700--[ ] (409--10078)

687658--1

122500--[ ] (409--5852)

356500--[ ] (409--5878)

D

Other Tyco Electronic machines may be available. Contact the

Tooling Assistance Center number at the bottom of this page for more

information.

Figure 1

1. INTRODUCTION

This Instruction Sheet (IS) covers the use and care of

Crimping Die Assemblies 59826--1, 59827--1, and

59828--1. See Figure 1. These dies are used to crimp

the PIDG* and PLASTI--GRIP* FASTON* terminals

and splices listed in Figure 2 which are designed to

be used in the various applicators and machines

listedinFigure1.

For complete instructions concerning the related

applicators or machines, refer to the customer

documents supplied with the respective tooling.

These documents will explain further instructions

relative to tooling adjustments, die installation, tape

loading, maintenance, etc.

Read this sheet thoroughly before installing or using

the die assemblies. Reason for revision is provided in

Section 8, REVISION SUMMARY.

Dimensions in this document are in millimeters

and [inches]. Figures and illustrations are for

reference only and are not drawn to scale.

2. DESCRIPTION

These die assemblies consists of two stationary dies

and two movable dies. These features allow one set

of dies to crimp the wire barrel while crimping the

insulation simultaneously. See Figure 1.

Refer to Catalogs 82004 and 82042 for complete

product information and features.

Avoid personal injury. Always disconnect machine

from power supply when performing adjustments,

die installation or removal, and machine

maintenance. Always keep guards and covers in

place during normal machine operation.

3. WIRE PREPARATION AND CRIMP INSTRUCTIONS

Figure 2 lists the preferred wire strip lengths for

products discussed in this publication. However,

depending on your wire stripping machine adjustment

(strip length) capabilities, wire strip length may be

increased to the nearest 0.8 mm [.031 in.] if

necessary.

Do not use wires with nicked or missing

conductor strands.

Refer to the respective machine manual for crimp

instructions.

4. COLOR AND DOT CODE

Dies, terminals, and splices are color--coded for a

given wire range as shown in Figure 2. Color coding

is used as a method of verifying that the correct

combination of die set and terminal or splice was

used.

NOTE

i

DANGER

CAUTION

!