408- 2822

Rev B

6

of 7

NO--GO Dim.

Die Closure

Configuration

Suggested Plug Gage Design - Insulation Crimp

GO

NO

GO

GO Dim.

“E”

“E”

“D”

“F”

9.52 [.375] Min.

DIE SET

DIE CLOSURE DIM’S “D”{

GAGE ELEMENT} DIM’S “E”

“F” DIM

DIE SET

GO

NO--GO

GO

NO--GO

“F” DIM

59826--1

0.76 [.030]

1.27 [.050]

0.76--0.77 [.0300--.0303]

1.26--1.27 [.0498--.0500]

4.57 [.180]

59827--1

1.01 [.040]

1.52 [.060]

1.01--1.02 [.0400--.0403]

1.51--1.52 [.0598--.0600]

5.58 [.220]

59828--1

1.62 [.064]

2.13 [.084]

1.62--1.63 [.0640--.0643]

2.12--2.13 [.0838--.0840]

7.36 [.290]

{

Die closure dimensions apply when dies are positioned at gage dimensions as shown in Figure 7B.

}

Material -- Tool Steel

Figure 6

Figure 7

Detail “A”

Inspection of

Wire Barrel

Crimping Dies

Detail “B”

Inspection of

Insulation

Crimping Dies

Wire Barrel Dies

are Bottomed

but Not Under

Pressure

1.18 [.0465] (Gage Dim.)

Wire Barrel

Crimp Dies

Insulation

Crimp Dies

“GO” Gage Must Pass

Completely Through

the Die Closure

“NO--GO” Gage May

Enter Partially, but Must

Not Pass Completely

Through the Die Closure