Instruction Sheet

PRO- CRIMPER* III Hand

Crimping Tool Assembly 90654- 1

408--9855

LOC B

1

of 6

E

2009 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

21 AUG 09 Rev D

with Die Assembly 90654- 2

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended--use, production operations is available.

The PRO--CRIMPER III Hand Crimping Tool is a “Commercial” grade tool

and is designed primarily for field installation, repair, maintenance work, or

prototyping in industrial, commercial, or institutional applications. Product

crimped with this tool will meet the crimp height requirement for hand tools in

the appropriate 114 series specification, but may not comply with other feature

parameters of the specification. Tyco Electronics offers a variety of tools to

satisfy your performance requirements. For additional information, contact the

Tooling Assistance Center at 1--800--722--1111.

Stationary Jaw

Back of Tool

(Wire side)

Pivot Pin

PRO--CRIMPER III Hand

Crimping Tool Frame

354940--1 (408--9930)

Stationary

Handle

Moving

Handle

Locator

Assembly

(Supplied with

Die Assembly)

Font of Tool

(Locator Side)

Die

Assembly

Moving Jaw

Ratchet Adjustment Wheel

Wire

TE Die Assembly

Size

(AWG)

Insul Dia

(mm [In.])

Strip Length

(mm [In.])

M ltil k

18

1.96 to 2.54

[.077 to .100]

90654--2

58515--1

Multilock

.070 Series

Contacts

16

2.21 to 2.59

[.087 to .102]

4.50 to 5.00

[.177 to .197]

Contacts

20

1.75 to 2.49

[.069 to .098]

{

Supplied with die assembly. Also available separately. } Contact the Tooling Assistance Center or Product Information (below) for specific contact part numbers.

Figure 1

1. INTRODUCTION

PRO--CRIMPER III Hand Crimping Tool

Assembly 90654--1 consists of Die Assembly

90654--2 and PRO--CRIMPER III Hand Crimping Tool

Frame 354940--1. See Figure 1. The die assembly

consists of crimping dies and a locator assembly.

Read these instructions thoroughly before crimping

any contacts.

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures

and illustrations are for identification only and are

not drawn to scale.

Reasons for reissue are provided in Section 11,

REVISION SUMMARY.

NOTE

i