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2-21000-8 Datasheet(PDF) 1 Page - Tyco Electronics

Part # 2-21000-8
Description  This instruction sheet provides information on product application and a maintenance and inspection
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Manufacturer  MACOM [Tyco Electronics]
Direct Link  http://www.macom.com
Logo MACOM - Tyco Electronics

2-21000-8 Datasheet(HTML) 1 Page - Tyco Electronics

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Instruction Sheet
Crimping Die Assemblies for
AMPLI-BOND*, PLASTI-GRIP*, and
408-8705
LOC B
1 of 6
E2008 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
TOOLING ASSISTANCE CENTER1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
30 OCT 08 Rev A
Pre-Insulated AMPOWER* Terminals
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Wire Strip Length (Typ)
Pre-Insulated AMPOWER Terminal
PLASTI-GRIP Terminal
AMPLI-BOND Terminal
Color Code
Color Code
Insulation Barrel
Crimping Die
Wire Barrel
Crimping Die
Socket Head
Cap Screw (Typ)
Stationary Die
(Anvil)
Moving Die
(Indenter)
WIRE
WIRE STRIP LENGTH
TERMINAL
DIE SET
WIRE
SIZE
(AWG)
AMPLI-BOND
PLASTI-GRIP
TERMINAL
COLOR
CODE
PART
COLOR
(AWG)
MINIMUM
MAXIMUM
MINIMUM
MAXIMUM
CODE
NUMBER
CODE
8
11.51 [.453]
12.29 [.484]
Red
1490534-1
Red
6
11 51 [ 453] 12 29 [ 484]
15.47 [.609]
16.26 [.640]
Blue
1490535-1
Blue
4
11.51 [.453] 12.29 [.484]
15.47 [.609]
16.26 [.640]
Yellow
1490536-1
Yellow
2
11.51 [.453]
12.29 [.484]
Red
1490410-1
Red
Figure 1
1. INTRODUCTION
This instruction sheet provides information on product
application and a maintenance and inspection
procedure for the crimping dies listed in Figure 1. The
dies are used in Hydraulic Crimping Head 1490746–1
and Hydraulic Hand Tool 1490749–1. For detailed
information on the crimping head and hand tool, refer
to the instructions packaged with these tools.
These dies are designed to crimp AMPLI–BOND and
PLASTI–GRIP terminals on wire sizes 8 to 2 AWG,
and Pre–Insulated AMPOWER terminals on wire size
2 AWG. Dies are coated with a preservative to
prevent rust and corrosion. Wipe preservative from
dies, particularly from crimping areas.
All dimensions in this document are in millimeters
[with inches in brackets]. Illustrations and figures
are for reference only and are not drawn to scale.
2. DIE INSTALLATION AND REMOVAL (Figure 2)
Do not operate tool without dies.
Avoid personal injury. Always keep fingers clear
of dies when activating power unit.
2.1. Die Insertion
1. Refer to the chart in Figure 1 and verify that you
have the proper die set for the terminal and wire
size being used.
2. Before inserting dies in head, loosen socket
head cap screws holding insulation crimping
section of dies in place. See Figure 1. If screws are
not loosened, dies may not fit into head of tool
because of close tolerance.
3. Release the button and rock the die
back–and–forth until the nest snaps in place.
NOTE
i
CAUTION
!
DANGER


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