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1490791-1 Datasheet(PDF) 6 Page - Tyco Electronics |
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1490791-1 Datasheet(HTML) 6 Page - Tyco Electronics |
6 / 7 page 408-8704 Crimping Die Assemblies Rev A 6 of 7 Tyco Electronics Corporation NO-GO Diameter GO Diameter Suggested Plug Gage Design Die Closure Configuration 25.4 [1.00] (Min Typ) CRIMPING DIE GAGE ELEMENT DIAMETER CRIMPING DIE GO NO-GO 1490597-1 5.105-5.113 [.2010-.2013] 5.255-5.258 [.2069-.2070] 1490598-1 6.020-6.027 [.2370-.2373] 6.170-6.172 [.2429-.2430] 1490599-1 6.833-6.840 [.2690-.2693] 6.982-6.985 [.2749-.2750] 1490406-1 8.103-8.110 [.3190-.3193] 8.252-8.255 [.3249-.3250] 1490700-1 10.185-10.193 [.4010-.4013] 10.335-10.338 [.4069-.4070] Figure 8 1. Mate the dies until it is evident that they have bottomed. Hold the dies in this position. 2. Align the GO element with the crimping chamber. Push element straight into the crimping chamber without using force. The GO element must pass completely through the crimping chamber as shown in Figure 9. 3. Align the NO–GO element and try to insert it straight into the crimping chamber. The NO–GO element may start entry but must not pass completely through as shown in Figure 9. If the crimping chamber conforms to the gage inspection, the crimping die is considered dimensionally correct and should be lubricated with a THIN coat of SAE 20 motor oil. If not, the dies must be repaired before returning them to service (see Section 7, REPLACEMENT AND REPAIR). For additional information concerning the use of a plug gage, refer to instruction sheet 408–7424. Figure 9 Crimping Chamber GO Element NO-GO Element GO element must pass completely through the crimping chamber. NO-GO element may enter partially, but must not pass completely through the crimping chamber. Plug Gage Crimping Chamber 7. REPLACEMENT AND REPAIR The parts listed in Figure 10 are customer– replaceable. A complete inventory can be stocked and controlled to prevent lost time when replacement of parts is necessary. Order replacement parts through your Tyco Electronics Representative, or call 1–800–526–5142, or send a facsimile of your purchase order to 1–717–986–7605, or write to: CUSTOMER SERVICE (38–35) TYCO ELECTRONICS CORPORATION P.O. BOX 3608 HARRISBURG, PA 17105–3608 Dies may be returned for evaluation and repair. For die repair service, contact a representative at 1–800–526–5136. 8. REVISION SUMMARY S Updated document to corporate requirements S Added new part number to table in Figure 1 |
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