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2-21000-2 Datasheet(PDF) 2 Page - Tyco Electronics |
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2-21000-2 Datasheet(HTML) 2 Page - Tyco Electronics |
2 / 7 page 408-8704 Crimping Die Assemblies Rev A 2 of 7 Tyco Electronics Corporation 2. Activate the power unit until the lower die release button in the ram is exposed. 3. Depress the release button and slide the indenter out of the ream. Figure 2 Upper Die Release Button Color Code Dot Lower Die Release Button Crimping Head Moving Die Stationary Die 4. CRIMPING PROCEDURE 4.1. Crimping Terminals Avoid personal injury. When operating tool or power unit, exercise caution while holding terminals or wire near the crimping area. 1. Strip wire to the dimensions listed in Figure 3. Do not nick or cut the wire strands. 2. Select the proper color–coded terminal for the wire size. The wire size stamped on the terminal tongue and on the crimping die must match the wire size selected. 3. Insert stripped wire fully into terminal wire barrel. The end of the conductor must not protrude more than 1.60 mm [.063 in.] beyond the edge of the wire barrel. Do NOT turn or twist the wire or terminal during insertion. 4. Place the terminal in the stationary die with the edge of the wire barrel resting against the locator and the bottom of the terminal tongue facing the stationary die. See Figure 4. 5. Holding wire in place, activate tool or power unit to complete crimp. If terminal sticks in die after crimping, apply a rocking action to the terminal to remove it from the die. Wipe light oil on the dies to prevent sticking, or use spray dry lubricant. 6. Inspect the crimp according to Section 5. Typical Splice Wire Stop Typical Terminal Window Indent Wire Strip Length Wire Strip Length WIRE WIRE STRIP LENGTH WIRE SIZE (AWG) TERMINYL TERMINAL AND SPLICE (AWG) TERMINAL SPLICE 8 7.96-9.53 [.313-.375] 15.48-17.07 [.609-.672] 6 11.18-12.70 [.440-.500] 19.45-20.24 [.766-.797] 4 11.18-12.70 [.440-.500] 19.45-21.03 [.766-.828] 2 11.43-13.08 [.450-.515] 21.83-30.18 [.859-1.188] 1/0 18.54-20.24 [.730-.797] 28.58-30.18 [1.125-1.188] 2/0 18.54-20.24 [.730-.797] 28.58-30.18 [1.125-1.188] 3/0 19.05-20.64 [.750-.813] 28.58-30.18 [1.125-1.188] 4/0 19.45-21.03 [.766-.828] 28.58-30.18 [1.125-1.188] Figure 3 DANGER CAUTION ! NOTE i |
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