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1490599-1 Datasheet(PDF) 3 Page - Tyco Electronics |
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1490599-1 Datasheet(HTML) 3 Page - Tyco Electronics |
3 / 7 page 408-8704 Crimping Die Assemblies 3 of 7 Rev A Tyco Electronics Corporation Figure 4 Crimping Terminals Bottom of Terminal Tongue Facing Stationary Die Edge of Wire Barrel Resting Against Locator 4.2. Crimping Splices Avoid personal injury. When operating tool or power unit, exercise caution while holding splice or wire near the crimping area. 1. Strip wires to the dimensions listed in Figure 3. Do not nick or cut the wire strands. 2. Select the proper color–coded splice for the wire size. The wire size stamped on the splice and on the crimping die must match the wire size selected. 3. Insert the stripped wire into the wire barrel of the end of the splice to be crimped until the wire bottoms against the wire stop within the splice. 4. Place the splice in the stationary die. Grasp the end of the splice to be crimped and point the opposite end toward the top of the head yoke at approximately a 30 _ angle. Rotate the end of the splice to be crimped into the die. Position the edge of the window indent against the locator. Refer to Figure 5. 5. Holding wire in place, activate tool or power unit to complete first wire barrel crimp. 6. When crimp is completed, remove the latch pin, open the yoke and remove the splice. If splice sticks in die after crimping, apply a rocking action to the splice to remove it from the die. Wipe light oil on dies to reduce sticking, or use spray dry lubricant. 7. To crimp the other half of splice, reposition uncrimped end of splice in the stationary die and follow the same procedure used to crimp the first half of splice. 8. Inspect the crimp according to Section 5. Crimping Splices End of Splice Pointed Toward Topof Yoke at Approximately 30_ Angle Topof Yoke Rotate End of Splice to be Crimped into Stationary Die Edge of Window Indent Resting Against Locator Figure 5 4.3. Crimping Splices With Step-Down Adapter Avoid personal injury. When operating tool or power unit, exercise caution while holding splice or wire near the crimping area. 1. Strip wires to the dimensions listed in Figure 3. Do not nick or cut the wire strands. 2. Select the proper splice, adapter, and crimping die for the wire size. See Figure 6. Note that the end of the splice containing the adapter has a different color code. Use the crimping die for the larger wire size to crimp both ends of the splice. For example, use Crimping Die 1490598–1 (for wire size 6 AWG) to crimp both ends of the splice with step–down adapter for stepping down from wire size 6 to 8 AWG. DANGER NOTE i DANGER |
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