408- 4366

Pneumatic Crimping Heads 662546- 1 and 1320369- 1

5

of 10

Rev C

Tyco Electronics Corporation

Figure 5

Crimp Inspection

COPALUM

Terminal

1

2

3

Wire size is within wire size range stamped on terminal or

splice and crimping head.

Crimp centered on wire barrel. (Crimp may be slightly off

center but not off end of wire barrel.)

4

1

2

3

Crimp not centered on wire barrel. (Terminal or splice not

properly seated in crimping chamber.)

4

Wire not fully inserted.

Wire is not visible through inspection hole of butt splice.

Wire is not flush with, or extending beyond, end of terminal wire

barrel or parallel splice. (Check for correct strip length.)

5

Excessive flash or extruded insulation. (Wrong crimping head

and terminal combination used, or damaged jaws.)

6 Nicked or missing conductor strands (applies to stranded

copper wire only).

7

Wire insulation entered wire barrel (applies to stranded copper

wire only). Check for correct wire size or strip length.

Wire Range

Stamped

Under Tongue

3

2

4

7

4

3

2

1

ACCEPT

REJECT

Wire Range

Stamped

Under Tongue

COPALUM

Parallel Splice

COPALUM

Butt Splice

Wire is visible through inspection hole of butt splice.

Wire is flush with or extends slightly beyond end of

terminal wire barrel or parallel splice.

Wire range embossed on crimp matches wire size range

stamped on terminal or splice.

Wire size is not within wire size range stamped on terminal or

splice and crimping head.

Wire range embossed on crimp does not match wire size

range stamped on terminal or splice.

1

1

2

Wire Range

Stamped

On Side

4

3

3

4

7

2

Wire Range

Stamped

On Side

1

5

1

6

1

3

1

3