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300115 Datasheet(PDF) 6 Page - Tyco Electronics |
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300115 Datasheet(HTML) 6 Page - Tyco Electronics |
6 / 8 page 408-2433 Insulation Piercing COPALUM Terminal and Splice Crimping Heads Rev A 6 of 8 Tyco Electronics Corporation 4.4. Die Closure Inspection Every crimping head is inspected for proper die closure before packaging. An inspection should be performed periodically to check the die closure for excessive wear. The die closure inspection is accomplished using the GO NO–GO plug gages. Tyco Electronics neither manufactures nor sells plug gages. A suggested plug gage design and the GO NO–GO dimensions of the plug gage members are listed in Figures 7 and 8. the following procedure is recommended for inspecting the die closures. 1. Clean oil or dirt from die closure areas, and plug gage members. 2. Select the proper GO gage. Position gage member in lower jaw inner crimp closure so that locator is in notch of gage member. See Figure 9, Detail A. 3. Close the crimping jaws until they are bottomed but not under pressure. 4. To meet the GO gage conditions, the plug gage must be free to rotate in either direction as shown in Figure 9, Detail A. 5. Select the proper NO–GO gage. Position gage member in lower jaw inner crimp closure so that locator is in notch of gage member. See Figure 9, Detail B. 6. Close the crimping jaws so that inner crimp surfaces are seated on the NO–GO member. Inner Crimp Die Closure Configuration A" Dim. B" GODim. 50.8 [2.00] Min. F" D" C" 1/2 C" G" E" Dia. B" NO-GO Dim. SUGGESTED PLUG GAGE DESIGN - INNER CRIMP HEAD DIE CLOS. DIM'S. A" GAGE MEMBER{ DIM'S. B" DIA. C" D" E" DIA. F" G" GO} NO-GO GO NO-GO 68081 2.30 [.1180] 3.25 [.1280] 2.997-3.005 [.1180-.1183] 3.249-3.251 [.1279-.1280] 1.65 [.065] 7.37 [.290] 1.65 [.065] 7.87 [.310] 0.61 [.024] 68082 3.28 [.1290] 3.53 [.1390] 3.277-3.284 [.1290-.1293] 3.528-3.531 [.1389-.1390] 1.90 [.075] 7.62 [.300] 1.90 [.075] 8.89 [.350] 0.61 [.024] Figure 7 Outer Crimp Die Closure Configuration H" Dim. P" GODim. 50.8 [2.00] Min. M" K" J" 1/2 J" N" L" Dia. P" NO-GO Dim. SUGGESTED PLUG GAGE DESIGN - OUTER CRIMP HEAD DIE CLOS. DIM'S. H" GAGE MEMBER{ DIM'S. P" DIA. J" K" L" DIA. M" N" GO} NO-GO GO NO-GO 68081 4.445 [.1750] 4.801 [.1890] 4.445-4.453 [.1750-.1753] 4.798-4.801 [.1889-.1890] 2.29 [.090] 3.30 [.130] 2.29 [.090] 7.87 [.310] 1.14 [.045] 68082 4.953 [.1950] 5.309 [.2090] 4.953-4.961 [.1950-.1953] 5.306-5.309 [.2089-.2090] 2.54 [.100] 3.30 [.130] 2.54 [.100] 8.89 [.350] 1.50 [.059] {Material - Tool Steel; }GO" die closure dimensions apply when jaws are bottomed, but not under pressure Figure 8 |
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