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408-4452 Datasheet(PDF) 2 Page - TE Connectivity Ltd |
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408-4452 Datasheet(HTML) 2 Page - TE Connectivity Ltd |
2 / 4 page 408- 4452 Rev B 2 of 4 Figure 2 Tool Frame Die Retaining Screws Crimper Die Anvil Die Crimping Chamber Wire Size Markings Die Retaining Pin (4 Places) 2. DESCRIPTION (Figures 1 and 2) The tool features a tool frame with a stationary jaw and handle, a moving jaw, a moving handle, and an adjustable ratchet that ensures full crimping. The tool frame holds a die assembly with three crimping chambers. The die assembly features an anvil die and a crimper die. Die retaining pins and die retaining screws are used to position and secure the dies in the tool frame. 3. INSTALLATION AND REMOVAL OF DIE ASSEMBLY (Figure 2) 1. Open the tool handles and remove the two die retaining screws from the tool jaws. 2. Place the anvil die so that the chamfered edge faces outward when mounted in the moving jaw of the tool frame. Place the crimper die so that the chamfered edge faces outward when mounted in the stationary jaw. 3. Insert the die retaining screws and die retaining pins through each jaw and into each die. Tighten the die retaining screws just enough to hold the dies in place. Do not tighten the screws completely at this time. 4. Carefully close the tool handles, making sure that the anvil die and crimper die align properly. Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold the dies in place, then tighten both die retaining screws. 5. To disassemble, open the tool handles, remove the four die retaining pins and two die retaining screws, and slide the dies out of the tool jaws. 4. CRIMPING PROCEDURE Initially, the crimping chambers and tool ratchet should be inspected as specified in Section 5, CRIMP HEIGHT INSPECTION, and Section 6, RATCHET ADJUSTMENT, to verify reliability before using the tool. Refer to Figure 1 and select wire of the specified size. Strip the wire to the length indicated, taking care not to nick or cut wire strands. Select an applicable receptacle and identify the appropriate crimping chamber according to the wire size markings on the dies. Refer to Figure 3 and proceed as follows: 1. Squeeze tool handles together until the ratchet releases and then allow the tool jaws to open fully. 2. Insert the receptacle (mating end first) into the BACK of the tool in the appropriate crimping chamber so that the flat side of the receptacle faces the anvil die. Make sure that the wire barrel is centered in the crimping chamber. 3. Hold the receptacle in position and squeeze the tool handles together until ratchet engages sufficiently to hold the receptacle in position. Do NOT deform the wire barrel. 4. Insert the stripped wire into the wire barrel of the receptacle. 5. Holding the wire in place, squeeze tool handles together until ratchet releases. Allow tool handles to open and remove crimped receptacle. NOTE i |
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