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AN10829 Datasheet(PDF) 7 Page - NXP Semiconductors

Part # AN10829
Description  SSL2101 dimmable high efficiency flyback design
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Manufacturer  PHILIPS [NXP Semiconductors]
Direct Link  http://www.nxp.com
Logo PHILIPS - NXP Semiconductors

AN10829 Datasheet(HTML) 7 Page - NXP Semiconductors

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AN10829
All information provided in this document is subject to legal disclaimers.
© NXP B.V. 2011. All rights reserved.
Application note
Rev. 3 — 22 June 2011
7 of 22
NXP Semiconductors
AN10829
SSL2101 dimmable high efficiency flyback design
the convertor frequency must remain above the audible range even when the
frequency reduces while the circuit is being dimmed.
The convertor frequency also effects the efficiency of the converter and the required
transformer size. The inductance and peak current are determined to achieve a frequency
that provides a good balance of converter efficiency and transformer size.
2.1.3 Primary peak current and primary inductance
The SMPS primary switch is located inside the SSL2101. This selection is made to
eliminate the cost of an expensive high voltage low RDS(on) MOSFET. The switch is
optimized for the maximum output power of the IC: 12 W for the SSL2101. The switch
RDS(on) is typically 6.5  at 25 C junction temperature (Tj) and 9.0  at 100 C (Tj).
The peak current through the inductor is very important. A high current causes high
switching losses inside of the IC. As a result Tj rises, the RDS(on) increases and the switch
losses increase further. The peak current through the inductor depends on:
the switch on-time
the primary inductance
the primary buffer voltage
The SSL2101 detects this peak current by measuring the voltage drop over a shunt
resistor on the SOURCE pin. The switch stops conducting 160 ns (typical) after the
voltage level at the SOURCE pin crosses the 0.5 V threshold. This delay causes a higher
actual peak current, especially with a high buffer voltage.
A source resistor of 2.4
 is used in the circuit which together with the delay and input
voltage, leads to a maximum peak current of 0.26 A through the inductor. The primary
inductance can be calculated with Equation 2, resulting from Equation 1.
(2)
Using the values mentioned in this section will result in a required primary inductance of
1.6 mH.
2.1.4 Turns ratio
A relatively high percentage of the power can be lost in the flyback diode, due to a low
output voltage in relation to the diode forward voltage. A Schottky diode has a lower
forward bias voltage that would provide higher efficiency. However, high voltage Schottky
diodes have a relatively large forward bias voltage. Increasing the transformer ratio
reduces the secondary reverse voltage.
The maximum turns ratio is limited by the minimum buffer voltage, the maximum switch
voltage and the required output voltage. For this application, the output voltage is
determined by the number of LEDs in series, the current through the LEDs, and the
forward voltage over the flyback diode. The estimated required output voltage is 13.2 V. It
is estimated that the buffer voltage on the primary side can go as low as 80 V as a result
of the buffer capacitance, the load and the sinusoidal mains voltage. Consequently, the
winding ratio must be smaller than 6.06 : 1 to be able to generate a constant output
voltage, and a turns ratio of 6 : 1 is selected. This results in a maximum reverse voltage of
67 V on the flyback diode.
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