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46121 Datasheet(PDF) 6 Page - Tyco Electronics |
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46121 Datasheet(HTML) 6 Page - Tyco Electronics |
6 / 10 page 408-1559 Hand Crimping Tools Rev P 6 of 10 Tyco Electronics Corporation Figure 7 1 Insulation barrel is in firm contact with wire insulation. 2 Correct color code, dot code, and tool combination (Rib code on bottom, dot code on top when crimped in tool No. 69454). 3 Wire size is within the wire range stampedunder the terminal tongue or on the center of the splice. 4 Crimp is centeredon the wire barrel. 5 Conductor end is flush with, or extends beyond, the end of the terminal wire barrel. 6 Conductor end is against the wire stop, is at least flush with, or extends slightly beyond, the wire barrel. 7 Wire insulation does not enter the wire barrel. 8 No nicked or missing conductor strands. 1 No flash or extruded insulation. 2 Correct color code, dot code, and tool combination. Dot coding disappears from sealed splices when they are heat sealed. 3 Correct wire size is used. 4 Wire insulation does not enter wire barrel of splice. 5 Endof conductor is against wire stop, is at least flush with, or extends slightly beyond, the splice's wire barrel. 6 Endof conductor is bottomedin cap. 7 Full width of crimp is over wire barrel. 8 No nicked or missing conductor strands. 9 Crimp is centeredon wire barrel. 10 Splice insulation is in contact with wire insulation. PIDG AND PLASTI-GRIP Terminals PIDG Butt Splices PLASTI-GRIP Butt Splice Spare Wire Caps 1 2 4 5 3 7 8 6 3 4 6 2 1 A Dot Code (1 or 2 Dots) Must Appear on All CrimpedItems (Rib code on bottom, dot code on top when crimpedin tool No. 69454) 3 1 5 2 10 9 4 8 5 Wire Stop 4 8 6 7 2 1 3 Wire Stop 6. INITIAL TOOL INSPECTION Hand crimping tools are inspected before shipment. The tool received should be inspected immediately upon arrival to ensure that the tool has not been damaged during shipment, and that it performs according to the criteria described in this sheet. If a tool is damaged upon arrival, retain the shipping container, file a claim with the carrier, and notify Tyco Electronics immediately. 7. MAINTENANCE/INSPECTION 7.1. Daily Maintenance 1. Remove dust, moisture, and other contaminants from the tool with a clean brush or a soft, lint–free cloth. Do NOT use objects that could damage the tool. 2. Make sure that the proper retaining pins are in place and are secured with the proper retaining rings. 3. Make certain that all pins, pivot points, and bearing surfaces are protected with a THIN coat of any good SAE 20 motor oil. Do NOT oil excessively. 4. When the tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping areas and store the tool in a clean, dry area. |
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