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TOP414GN Datasheet(PDF) 6 Page - Power Integrations, Inc. |
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TOP414GN Datasheet(HTML) 6 Page - Power Integrations, Inc. |
6 / 16 page TOP412/414 A 4/99 6 Figure 7. Schematic Diagram of a 5 V, 10 W Isolated DC to DC Converter. PI-2220-120998 D2 MBRD620CT D3 1N4148 C3 330 µF 10 V C5 330 µF 6.3 V T1 D1 MURS120T3 VR1 ZGL41-100 U3 TL431ACD R3 10k C2 47 µF U1 TOP414G D S C CONTROL TOPSwitch R1 15 Ω L1 3.3 µH C7 100 nF U2 PC317A R2 150 Ω 5 V 2.0 A RTN 1 2 5 4 6, 7 9, 10 36-72 V DC Input C1 10 µF 100 V C4 330 µF 10 V C9 2.2 µF C6 330 µF 6.3 V R4 10k C8 100 nF C X 100 nF General Circuit Operation Figure 7 shows a typical DC-DC converter application using the TOP414G. This supply delivers 5 V at 2 A and works over a wide input range from 36-72 VDC. The power supply operates at an ambient temperature of 0-50 °C. In order to achieve the highest possible efficiency and smallest possible circuit board area, the primary and secondary current waveform is shaped to have the lowest possible RMS and ripple current. This is achieved by running very continuous and utilizing the maximum duty cycle available. For the example shown, the maximum component height is 12 mm. The EFD-20 transformer core was chosen to match this maximum component height. The TOP414G has a high current limit, which means that the EF20 core will saturate during startup, until regulation is achieved. This is acceptable with the TOP414G and does not cause device stress (provided the maximum drain voltage is below 250 V peak and provided a Zener is used for clamping). A Zener diode clamp circuit (VR1 and D1) is used in order to clamp the leakage inductance spike to a fixed maximum voltage (an RCD, resistor capacitor diode, clamp circuit would not be acceptable for this application). In the example circuit, C1 provides local decoupling of the DC input. This is required when the DC input source is distant from this converter. A shottky diode (D2) with low voltage drop provides secondary rectification and does not require additional heat sinking (PC-board provides adequate heat sinking when used with DPAK diode package). Tantalum capacitors (C3,C4) provide low profile and small outline for secondary capacitance (electrolytic capacitors can also be used as replacement). Inductor L1 filters high frequency switching noise forming a π filter with the output capacitors (C3-C6). The control loop gain is set by resistor R2 and the stability is influenced by R1, C3 ,C4, C5 and C6. Resistors R3 and R4 set the DC regulation point and shunt regulator U3 along with bypass capacitor C8, provide the drive for the optocoupler U2. Any remaining switching noise in the system is filtered by ceramic capacitor C9. Capacitor C2 and resistor R1 form part of the CONTROL pin feedback circuit. Capacitor C X is used solely to decouple high frequency noise on the control pin. |
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Similar Description - TOP414GN |
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