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AN-9738 Datasheet(PDF) 10 Page - Fairchild Semiconductor

Part # AN-9738
Description  Design Guideline on 150W Power Supply for LED Street Lighting Design Using FL7930B and FAN7621S
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Manufacturer  FAIRCHILD [Fairchild Semiconductor]
Direct Link  http://www.fairchildsemi.com
Logo FAIRCHILD - Fairchild Semiconductor

AN-9738 Datasheet(HTML) 10 Page - Fairchild Semiconductor

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AN-9738
APPLICATION NOTE
© 2011 Fairchild Semiconductor Corporation
www.fairchildsemi.com
Rev. 1.0.0 • 4/20/11
10
Figure 22. THD Improvement
The current that comes from the ZCD pin, when auxiliary
voltage is negative, depends on RZCD. The second role of
RZCD is also related to improving the Total Harmonic
Distortion (THD).
The third role of RZCD is making the maximum turn-on time
adjustment. Depending on sourcing current from the ZCD
pin, the maximum on-time varies as in Figure 23.
Figure 23. Maximum On-Time Variation vs. IZCD
With the aid of IZCD, an internal sawtooth generator slope is
changed and turn-on time varies as shown in Figure 24.
Figure 24. Internal Sawtooth Wave Slope Variation
RZCD also influences control range. Because FL7930B
doesn’t detect input voltage, voltage-mode control value is
determined by the turn-on time to deliver the needed current
to boost output voltage. When input voltage increases,
control voltage decreases rapidly. For example, if input
voltage doubles, control voltage drops to one quarter.
Making control voltage maximum when input voltage is low
and at full load is necessary to use the whole control range
for the rest of the input voltage conditions. Matching
maximum turn-on time needed at low line is calculated in
Equation (14) and turn-on time adjustment by RZCD
guarantees use of the full control range. RZCD for control
range optimization is obtained as:
]
[
N
mA
.
N
V
t
t
s
R
BOOST
AUX
MIN
,
LINE
MAX
,
ON
MAX
,
ON
ZCD
µ
469
0
2
28
1
(21)
where:
tON,MAX is calculated by Equation (14);
tON,MAX1 is maximum on-time programming 1;
NBOOST is the winding turns of boost inductor; and
NAUX is the auxiliary winding turns.
RZCD calculated by Equation (20) is normally lower than the
value calculated in Equation (21). To guarantee the needed
turn on-time for the boost inductor to deliver rated power,
the RZCD from Equation (20) is normally not suitable. RZCD
should be higher than the result of Equation (21) when
output voltage drops as a result of low line voltage.
When input voltage is high and load is light, not much input
current is needed and control voltage of VCOMP touches
switching stop level, such as if FL7930B is 1V. However, in
some applications, a PFC block is needed to operate
normally at light load. To compensate control range
correctly, input voltage sensing is necessary, such as with
Fairchild’s interleaved PFC controller FAN9612, or special
care on sawtooth generator is necessary. To guarantee
enough control range at high line, clamping output voltage
lower than rated on the minimum input condition can help.
(Design Example) Minimum RZCD for clamping capability
is calculated as:
=
=


k
.
mA
V
.
mA
V
.
V
N
N
R
MAX
,
LINE
BOOST
AUX
ZCD
9
18
3
65
0
277
2
34
5
3
65
0
2
Minimum RZCD for control range is calculated as:
=
µ
µ
µ
=
µ
k
.
mA
.
s
.
s
s
N
mA
.
N
V
t
t
s
R
BOOST
AUX
MIN
,
LINE
MAX
,
ON
MAX
,
ON
ZCD
97
20
55
469
0
5
85
2
9
10
42
28
469
0
2
28
1
A choice close to the value calculated by the control range is
recommended. 39kΩ is chosen in this case.


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