Hand Crimp Tool 1.20mm (.047”) Pitch Pico-EZmate™ Crimp Terminals

Doc No: ATS-6381948000

Release Date: 08-17-09

UNCONTROLLED COPY

Page 3 of 6

Revision: A

Revision Date: 08-17-09

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

7. Lift up the crimped terminal from the

terminal locator.

8. Visually inspect the crimped terminal

for proper crimp location.

9. If crimping more wires advance the

terminal strip by (1) detent until the

terminal is centered with the punch

nest.

10. Repeat this procedure until all the

desired terminals are crimped on the

strip.

Maintenance

It is recommended that each operator of

the tool be made aware of, and responsible

for, the following maintenance steps:

1. Remove the plastic handles from the metal tool

frame by removing the screws and remove dust,

moisture, and other contaminants with a clean brush,

or soft, lint free cloth.

2. Do not use any abrasive materials that could

damage the tool.

3. Make certain all pins; pivot points and bearing

surfaces are protected with a thin coat of high quality

machine oil. Do not oil excessively. The tool was

engineered for durability but like any fine piece of

equipment it needs cleaning and lubrication for a

maximum service life of trouble free crimping. Light

oil used at the pivot points every 5,000 crimps or 3

months, will significantly enhance the tool life.

4. Wipe excess oil from hand tool, particularly from

crimping area.

5. When tool is not in use, keep the handles closed to

prevent objects from becoming lodged in the

crimping dies, and store the tool in a clean, dry area.

Miscrimps or Jams

SLIDE WIRE

INTO THE

PUNCH NEST

Figure 1

LOCKS IN THE

TERMINAL STRIP

SLIDE TERMINAL

STRIP INTO THE

CARRIER GUIDE

CRIMP TOOL OPEN

WIRE

RATCHET

RELEASE LEVER

Figure 2