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MCOTS-C-28-12-HP Datasheet(PDF) 8 Page - SynQor Worldwide Headquarters

Part # MCOTS-C-28-12-HP
Description  MILITARY COTS DC/DC CONVERTER
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Manufacturer  SYNQOR [SynQor Worldwide Headquarters]
Direct Link  http://www.synqor.com
Logo SYNQOR - SynQor Worldwide Headquarters

MCOTS-C-28-12-HP Datasheet(HTML) 8 Page - SynQor Worldwide Headquarters

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Product # MCOTS-C-28-12-HP
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005279 Rev. 1
06/16/09
Page 8
Output:
Current:
12V
16A
MCOTS-C-28-12-HP
Technical Specification
Figure A: Various circuits for driving the ON/OFF pin.
Figure B: Internal ON/OFF pin circuitry
BASICOPERATIONANDFEATURES
This MIL-COTS converter series uses a two-stage power
conversion topology. The first stage is a buck-converter that
keepstheoutputvoltageconstantovervariationsinline,load,
and temperature. The second stage uses a transformer to
providethefunctionsofinput/outputisolationandvoltagestep-
uporstep-downtoachievetheoutputvoltagerequired.
Both the first stage and the second stage switch at a fixed
frequency for predictable EMI performance. Rectification of
the transformer’s output is accomplished with synchronous
rectifiers. These devices, which are MOSFETs with a very low
on-state resistance, dissipate far less energy than Schottky
diodes.Thisistheprimaryreasonthattheconverterhassuch
highefficiency,evenatverylowoutputvoltagesandveryhigh
outputcurrents.
Theseconvertersareofferedtotallyencasedtowithstandharsh
environmentsandthermallydemandingapplications.Dissipation
throughout the converter is so low that it does not require a
heatsink for operation in many applications; however, adding
a heatsink provides improved thermal derating performance in
extremesituations.
Thisseriesofconvertersusetheindustrystandardfootprintand
pin-outconfiguration.
CONTROLFEATURES
REMOTE ON/OFF (Pin 2):TheON/OFFinput,Pin2,permits
theusertocontrolwhentheconverterisonoroff.Thisinput
is referenced to the return terminal of the input bus, Vin(-).
TheON/OFFsignalisactivelow(meaningthatalowturnsthe
converteron).FigureAdetailsfourpossiblecircuitsfordriving
theON/OFFpin.FigureBisadetailedlookoftheinternalON/
OFFcircuitry.
REMOTE SENSE(+) (Pins 7 and 5): The SENSE(+) inputs
correctforvoltagedropsalongtheconductorsthatconnectthe
converter’soutputpinstotheload.
Pin 7 should be connected to Vout(+) and Pin 5 should be
connectedtoVout(-)atthepointontheboardwhereregulation
is desired. A remote connection at the load can adjust for a
voltage drop only as large as that specified in this datasheet,
thatis
[Vout(+)-Vout(-)][Vsense(+)-Vsense(-)]<
SenseRange%xVout
Pins 7 and 5 must be connected for proper regulation of
the output voltage.If these connections are not made, the
converter will deliver an output voltage that is slightly higher
thanitsspecifiedvalue.
Note: the output over-voltage protection circuit senses the
voltage across the output (pins 8 and 4) to determine when
it should trigger, not the voltage across the converter’s sense
leads(pins7and5).Therefore,theresistivedropontheboard
should be small enough so that output OVP does not trigger,
evenduringloadtransients.
OpenCollectorEnableCircuit
RemoteEnableCircuit
DirectLogicDrive
NegativeLogic
(PermanentlyEnabled)
ON/OFF
Vin(_
)
ON/OFF
ON/OFF
Vin(_
)
ON/OFF
5V
TTL/
CMOS
Vin(_
)
Vin(_
)
TTL
5V
50k
50k
ON/OFF
Vin(_)
100pF
OUTPUT VOLTAGE TRIM (Pin 6):TheTRIMinputpermitsthe
usertoadjusttheoutputvoltageacrossthesenseleadsupor
downaccordingtothetrimrangespecifications.
To decrease the output voltage, the user should connect a
resistorbetweenPin6andPin5(SENSE(-)input).Foradesired
decreaseofthenominaloutputvoltage,thevalueoftheresistor
shouldbe
Rtrim-down=
(511)-10.22(kW)
∆%
where
∆% =
Vnominal–Vdesiredx100%
Vnominal
To increase the output voltage, the user should connect a
resistorbetweenPin6andPin7(SENSE(+)input).Foradesired
increaseofthenominaloutputvoltage,thevalueoftheresistor
shouldbe
Trim graphs show the relationship between the trim resistor
valueandRtrim-upandRtrim-down,showingthetotalrangethe
outputvoltagecanbetrimmedupordown.
Note:theTRIMfeaturedoesnotaffectthevoltageatwhichthe
outputover-voltageprotectioncircuitistriggered.Trimmingthe
outputvoltagetoohighmaycausetheover-voltageprotection
circuittoengage,particularlyduringtransients.
ItisnotnecessaryfortheusertoaddcapacitanceattheTrim
pin.Thenodeisinternallybypassedtoeliminatenoise.
Total DC Variation of VOUT:Fortheconvertertomeetitsfull
specifications, the maximum variation of the dc value of VOUT,
duetobothtrimmingandremoteloadvoltagedrops,shouldnot
begreaterthanthatspecifiedfortheoutputvoltagetrimrange.
PROTECTIONFEATURES
Input Under-Voltage Lockout: The converter is designed
toturnoffwhentheinputvoltageistoolow,helpingavoidan
input system instability problem, described in more detail in
the application note titled “Input System Instability” on our
website.Thelockoutcircuitryisacomparatorwithdchysteresis.
Whentheinputvoltageisrising,itmustexceedthetypicalTurn-
On Voltage Threshold value (listed on the specifications page)
before the converter will turn on. Once the converter is on,
the input voltage must fall below the typical Turn-Off Voltage
Thresholdvaluebeforetheconverterwillturnoff.
Output Current Limit: The maximum current limit remains
constant as the output voltage drops. However, once the
impedanceoftheloadacrosstheoutputissmallenoughtomake
theoutputvoltagedropbelowthespecifiedOutputDCCurrent-
LimitShutdownVoltage,theconverterturnsoff.
Theconverterthenentersa“hiccupmode”whereitrepeatedly
turnsonandoffata5Hz(nominal)frequencywitha5%duty
cycleuntiltheshortcircuitconditionisremoved.Thisprevents
excessiveheatingoftheconverterortheloadboard.
Output Over-Voltage Limit:Ifthevoltageacrosstheoutput
pinsexceedstheOutputOver-VoltageProtectionthreshold,the
converterwillimmediatelystopswitching.Thispreventsdamage
totheloadcircuitdueto1)excessiveseriesresistanceinoutput
current path from converter output pins to sense point, 2) a
releaseofashort-circuitcondition,or3)areleaseofacurrent
limit condition. Load capacitance determines exactly how high
theoutputvoltagewillriseinresponsetotheseconditions.After
200mstheconverterwillautomaticallyrestart.
Over-Temperature Shutdown: A temperature sensor on
the converter senses the average temperature of the module.
Thethermalshutdowncircuitisdesignedtoturntheconverter
off when the temperature at the sensed location reaches the
Over-Temperature Shutdown value. It will allow the converter
toturnonagainwhenthetemperatureofthesensedlocation
fallsbytheamountoftheOver-TemperatureShutdownRestart
Hysteresisvalue.
Rtrim-up
(kW)
where
Vout=NominalOutputVoltage
511 _
10.22
5.11VOUTx(100+%)
1.225
%
%
)
=
(
_


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